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The method of rapid solvent extraction to increase the oil extraction amount of microalgae

A microalgae oil and extraction technology, which is applied in the fields of fat oil/fat refining, chemical instruments and methods, fat oil/fat production, etc., can solve the problems of nutrient denaturation, low extraction efficiency, and high toxicity of reagents, and achieve short extraction time , high extraction rate, and the effect of improving compatibility

Active Publication Date: 2020-12-08
SHANDONG BUSINESS INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] In the prior art, the extraction of oil and fat from microalgae generally needs to be processed by wall breaking, microwave digestion, ultrasonic crushing and enzymatic hydrolysis, and then extracted by methods such as Soxhlet extraction, organic solvent method, and acid heat method. Although it is simple and easy Yes, but the extraction efficiency is low, the reagent toxicity is high, the local high temperature of the ultrasonic wave will cause some nutrients to denature, the price of the enzyme is high, and supercritical carbon dioxide is also used for extraction, but the cost is high

Method used

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  • The method of rapid solvent extraction to increase the oil extraction amount of microalgae
  • The method of rapid solvent extraction to increase the oil extraction amount of microalgae

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Experimental program
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Effect test

Embodiment 1

[0042] (1) Microalgae pretreatment: remove impurities from oil-rich wet microalgae, and irradiate with short- and medium-wave infrared radiation with a wavelength of 1 μm and a radiation power of 910 W. The radiation distance is 11 cm, the temperature is 65 ° C, and the irradiation time is 1 h. Drying the microalgae, and then crushing the dried microalgae into a microalgae dry powder with a particle size of 100 meshes with a high-speed crusher, for subsequent use;

[0043] (2) Extraction: Add 250kg of microalgae dry powder into a closed reaction kettle, replace the internal air with nitrogen, then pass in 250L of ether, pressurize to 10Mpa, and heat up to 50 o C, standing for extraction for 20min, cooling to normal temperature to obtain a grease solution;

[0044] (3) Separation and purification: filter the oil solution through a PVDF / polysilane composite filter membrane under a pressure of 2.4Mpa to separate the oil and solvent, then place the oil liquid in a glass bottle and...

Embodiment 2

[0051] (1) Microalgae pretreatment: remove impurities from chlorella, and irradiate with medium and short-wave infrared radiation with a wavelength of 1.6 μm and a radiation power of 996W. The radiation distance is 10.4cm, the temperature is 67.2°C, and the irradiation time is 1.1h. Obtaining the dried microalgae, and then crushing the dried microalgae into a microalgae dry powder with a particle size of 116 meshes with a high-speed crusher, for subsequent use;

[0052] (2) Extraction: Add 250kg of microalgae dry powder into a closed reaction kettle, replace the internal air with nitrogen, then introduce 275L of methanol, pressurize to 11.8Mpa, and heat up to 81.2 o C, standing for extraction for 16.1min, cooling to normal temperature to obtain a grease solution;

[0053] (3) Separation and purification: filter the oil solution through a PVDF / polysilane composite filter membrane under a pressure of 2.6Mpa to separate the oil and solvent, then place the oil liquid in a glass bo...

Embodiment 3

[0060] (1) Microalgae pretreatment: remove impurities from red algae, and irradiate with short- and medium-wave infrared with a wavelength of 2.1 μm and a radiation power of 1075 W. The radiation distance is 9.3 cm, the temperature is 68.4 ° C, and the irradiation time is 1.3 h. , to obtain dry microalgae, and then use a high-speed crusher to crush the dry microalgae into a microalgae dry powder with a particle size of 144 mesh, and set aside;

[0061] (2) Extraction: Add 250kg of microalgae dry powder into a closed reaction kettle, replace the internal air with nitrogen, then pass in 310L of acetone, pressurize to 13Mpa, and heat up to 110 o C, standing for extraction for 13.1min, cooling to normal temperature to obtain a grease solution;

[0062] (3) Separation and purification: Filter the oil solution through a PVDF / polysilane composite filter membrane under a pressure of 2.8Mpa to separate the oil and solvent, then place the oil liquid in a glass bottle and heat it to 45.2...

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Abstract

The invention discloses a method for increasing the extraction amount of oil from microalgae by rapid solvent extraction, which relates to the field of biological extraction and comprises the following steps: (1) microalgae pretreatment, (2) extraction, (3) separation and purification: passing the oil solution through Filtrate with PVDF / polysilane composite filter membrane to separate grease and solvent, then put the grease liquid in a glass bottle and heat to 20‑60 o C. Vacuumize to ‑0.1Mpa to remove a small amount of impurity solvent, and separate to obtain microalgae oil; (4) Repeat extraction 3‑8 times with the separated solvent and extracted microalgae. The invention can extract the oil in the microalgae with high efficiency, environmental protection and low cost, and improves the extraction amount of the oil.

Description

technical field [0001] The invention relates to biological extraction, in particular to a method for increasing the extraction amount of microalgae oil by rapid solvent extraction. Background technique [0002] Microalgae refers to algae that can only be observed under a microscope. There are many types of algae. At present, there are more than 400,000 types of microalgae known in the world, and their sources are very rich. There are a large number of nutrients in microalgae cells, including proteins, fatty acids, polysaccharides, polypeptides, natural pigments, vitamins, etc., which are widely used in biology, medicine, new energy, aquaculture, cosmetics and other fields, and are of great significance to human development. Among them, the oil content in microalgae is relatively high, and the oil can be used in bioenergy after treatment to replace poor-quality waste oil. The unsaturated fatty acids in oil can also be used in the field of biomedicine, which can improve memory...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C11B1/02C11B1/10C11B3/00B01D69/12B01D67/00B82Y30/00B01D71/78D06M15/256D06M13/292D06M15/643D06M11/74D06M11/76D06M101/32
CPCB01D67/0006B01D69/12B01D69/125B01D71/78B01D2323/38B01D2323/50B82Y30/00C11B1/02C11B1/10C11B3/008D06M11/74D06M11/76D06M13/292D06M15/256D06M15/643D06M2101/32
Inventor 邵珍美黎海红张冬梅于海燕杜延兵谭斌刘凯丽
Owner SHANDONG BUSINESS INST