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Preparation process of surface scatter type high-wear-resistance ceramic material

A ceramic material and a preparation process technology, which is applied in the field of preparation of surface scattered high wear-resistant ceramic materials, can solve the problems of decreased service life, need to be improved, and new materials play a major role, and achieve the effect of avoiding falling off

Inactive Publication Date: 2021-01-05
李志双
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] With the development of contemporary science and technology, people have developed new materials on the basis of traditional materials and according to the research results of contemporary science and technology. New materials refer to newly developed or developing structural materials with excellent performance and functional materials with special properties. ; New materials are divided into four categories: metallic materials, inorganic non-metallic materials (such as ceramics, gallium arsenide semiconductors, etc.), organic polymer materials, and advanced composite materials; according to material properties, they are divided into structural materials and functional materials: structural materials It mainly uses the mechanical and physical and chemical properties of materials to meet the performance requirements of high strength, high stiffness, high hardness, high temperature resistance, wear resistance, corrosion resistance, and radiation resistance; functional materials mainly use the electrical and magnetic properties of materials. , sound, light and heat effects to achieve certain functions, such as semiconductor materials, magnetic materials, photosensitive materials, heat-sensitive materials, stealth materials and nuclear materials for making atomic bombs and hydrogen bombs, etc. New materials play an important role in national defense construction; among them , the wear resistance of ceramic materials in the prior art field needs to be improved, especially the service life will drop sharply under long-term wear

Method used

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  • Preparation process of surface scatter type high-wear-resistance ceramic material
  • Preparation process of surface scatter type high-wear-resistance ceramic material
  • Preparation process of surface scatter type high-wear-resistance ceramic material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] see figure 1 , a preparation process of a surface-scattered high-wear-resistant ceramic material, comprising the following steps:

[0046] S1. Weigh 10 parts of calcined talc, 10 parts of magnesium oxide, 10 parts of silicon dioxide, 12 parts of aluminum oxide, 10 parts of silicon nitride, 5 parts of silicon boride, 10 parts of metal chromium powder, and 15 parts of zirconium dioxide according to the proportion , 5 parts of polyvinyl butyral and 10 parts of polypropylene resin are uniformly mixed and ball milled to obtain ceramic powder;

[0047] S2. Weigh 10 parts of water, 10 parts of binder, 2 parts of plasticizer and 1 part of dispersant and mix them uniformly with ceramic powder to obtain ceramic slurry;

[0048] S3. After the ceramic slurry is subjected to vacuum defoaming treatment, it is tape cast on a tape casting machine and heated and dried until it is semi-cured;

[0049] S4. Pre-process a matching magnetic plate, and absorb a number of evenly distributed ...

Embodiment 2

[0061] see figure 1 , a preparation process of a surface-scattered high-wear-resistant ceramic material, comprising the following steps:

[0062] S1. Weigh 12 parts of calcined talc, 11 parts of magnesium oxide, 15 parts of silicon dioxide, 13 parts of aluminum oxide, 15 parts of silicon nitride, 8 parts of silicon boride, 15 parts of metal chromium powder, and 20 parts of zirconium dioxide according to the proportion , 8 parts of polyvinyl butyral and 18 parts of polypropylene resin are uniformly mixed and ball milled to obtain ceramic powder;

[0063] S2. Weighing 15 parts of water, 15 parts of binder, 3 parts of plasticizer and 2 parts of dispersant and uniformly mixing with ceramic powder to obtain ceramic slurry;

[0064] S3. After the ceramic slurry is subjected to vacuum defoaming treatment, it is tape cast on a tape casting machine and heated and dried until it is semi-cured;

[0065] S4. Pre-process a matching magnetic plate, and absorb a number of evenly distribute...

Embodiment 3

[0070] see figure 1 , a preparation process of a surface-scattered high-wear-resistant ceramic material, comprising the following steps:

[0071] S1. Weigh 15 parts of burnt talc, 12 parts of magnesium oxide, 20 parts of silicon dioxide, 15 parts of aluminum oxide, 20 parts of silicon nitride, 10 parts of silicon boride, 20 parts of metal chromium powder, and 25 parts of zirconium dioxide according to the proportion 10 parts of polyvinyl butyral and 25 parts of polypropylene resin are uniformly mixed and ball milled to obtain ceramic powder;

[0072] S2. Weighing 20 parts of water, 20 parts of binder, 5 parts of plasticizer and 3 parts of dispersant and uniformly mixing with ceramic powder to obtain ceramic slurry;

[0073] S3. After the ceramic slurry is subjected to vacuum defoaming treatment, it is tape cast on a tape casting machine and heated and dried until it is semi-cured;

[0074] S4. Pre-process a matching magnetic plate, and absorb a number of evenly distributed s...

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PUM

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Abstract

The invention discloses a preparation process of a surface scatter type high-wear-resistance ceramic material, belongs to the technical field of ceramic preparation, and aims to pre-embed scatter sliding balls in a ceramic raw material, trigger a connection action in a heating curing process, discharge glue after the ceramic raw material is completely cured, and finally sinter to obtain a ceramicmaterial finished product, during use, the graphene wear-resistant microspheres efficiently sense heat, kinetic energy can be converted into heat energy after repeated friction to heat and melt the re-solidified hot-melt resin film again, and magnetic lubricating particles in the hot-melt resin film are attached to the surfaces of the graphene wear-resistant microspheres, so that the friction phenomenon is improved, meanwhile, the magnetic lubricating particles are recycled and prevented from falling off based on the magnetic attraction effect of the embedded micro-magnetic balls, and the graphene wear-resistant microspheres are fixed again after the hot-melt resin film coating is solidified after friction is finished, so that the wear resistance of the ceramic material is remarkably improved.

Description

technical field [0001] The invention relates to the technical field of ceramic preparation, and more specifically, relates to a preparation process of a surface-scattered high-wear-resistant ceramic material. Background technique [0002] Ceramics is the collective name of pottery and porcelain, and it is also a kind of arts and crafts in our country. As far back as the Neolithic Age, our country has rough and simple painted pottery and black pottery. Pottery and porcelain have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and the sound of hitting is muddy. Porcelain is made of clay, feldspar and quartz, translucent, non-absorbent, anti-corrosion, hard and compact, and crisp when knocked. my country's traditional ceramic arts and crafts are famous all over the world for their high quality, beautiful shape and high artistic value. [0003...

Claims

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Application Information

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IPC IPC(8): C04B35/48C04B35/622C04B35/638
CPCC04B35/481C04B35/622C04B35/638C04B2235/3206C04B2235/3217C04B2235/349C04B2235/3804C04B2235/3873C04B2235/404C04B2235/6567
Inventor 李志双
Owner 李志双
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