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Three-dimensional biphasic fiber layer reinforced resin-based composite material and manufacturing method thereof

A technology for reinforcing resin-based and composite materials, which is applied in the field of materials, and can solve problems such as weak interfacial bonding, large difference in thermal expansion coefficient, and detachment of the contact layer between fibers and resin.

Active Publication Date: 2021-02-02
MONALISA GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the existing fiber layer reinforced resin matrix composites, the degree of mutual impregnation between the fiber body and the resin is poor, resulting in weak bonding force at the interface between the two
In addition, due to the large difference between the thermal expansion coefficients of the two, the contact layer between the fiber and the resin is prone to fall off due to the volume change when it is resistant to high temperature, which greatly reduces the comprehensive mechanical properties of the material.

Method used

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  • Three-dimensional biphasic fiber layer reinforced resin-based composite material and manufacturing method thereof
  • Three-dimensional biphasic fiber layer reinforced resin-based composite material and manufacturing method thereof
  • Three-dimensional biphasic fiber layer reinforced resin-based composite material and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042]Step 1: Soak the basalt fiber cloth in the potassium silicate mixed solution with a liquid-solid ratio of 4:1, add the modified hydrofluoric acid mixed solution dropwise to adjust its pH to 3, soak the fiber cloth for 3 hours, and take it out. Wash 5 times with a calcium bicarbonate mixed solution and dry at 60°C to obtain a fiber preform A that has been etched and hydroxylated on the surface;

[0043]Among them, the basalt fiber cloth is a combined needle-punched felt body, which is composed of 40% chopped strand mat, 20% non-twisted roving cloth and 40% chopped yarn according to the mass ratio. The composition contains 50% alumina according to the mass ratio. , 20% zirconium oxide, 20% titanium oxide and 10% beryllium oxide; the potassium silicate mixed solution is composed of 50% potassium silicate, 30% ethylene glycol monomethyl ether and 20% deionized water by volume; The mixed solution of hydrofluoric acid is composed of 70% hydrofluoric acid, 10% ethyl orthosilicate and 20...

Embodiment 2

[0051]Step 1: Soak the basalt fiber cloth in the potassium silicate mixed solution with a liquid-solid ratio of 3:1, add the modified hydrofluoric acid mixed solution dropwise to adjust its pH to 3.5, and take out the fiber cloth after soaking for 2.5 hours , Washed 6 times with a mixed solution of calcium bicarbonate and dried at 80°C to obtain a fiber preform A with surface etching and hydroxylation treatment;

[0052]Among them, the basalt fiber cloth is a combined needle-punched felt body, which is composed of 60% chopped strand felt, 20% non-twisted roving cloth and 20% chopped yarn according to the mass ratio. The composition contains 30% alumina according to the mass ratio. , 30% zirconium oxide, 25% titanium oxide and 15% beryllium oxide; the potassium silicate mixed solution is composed of 70% potassium silicate, 10% ethylene glycol monomethyl ether and 20% deionized water by volume; The hydrofluoric acid mixed solution is composed of 80% hydrofluoric acid, 10% ethyl orthosili...

Embodiment 3

[0060]Step 1: Soak the basalt fiber cloth in the potassium silicate mixed solution with a liquid-solid ratio of 6:1, add the modified hydrofluoric acid mixed solution dropwise to adjust its pH to 4, soak the fiber cloth for 3 hours, and then take out the fiber cloth. Wash 8 times with a calcium bicarbonate mixed solution and dry at 90°C to obtain a fiber preform A that has undergone surface etching and hydroxylation treatment;

[0061]Among them, the basalt fiber cloth is a combined needle-punched felt body, which is composed of 40% chopped strand felt, 40% untwisted roving cloth and 20% chopped yarn according to the mass ratio. The composition contains 30% alumina according to the mass ratio. , 40% zirconium oxide, 20% titanium oxide and 10% beryllium oxide; the potassium silicate mixed solution is composed of 50% potassium silicate, 10% ethylene glycol monomethyl ether and 40% deionized water by volume; The mixed solution of hydrofluoric acid is composed of 70% hydrofluoric acid, 20%...

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Abstract

The invention provides a three-dimensional biphasic fiber layer reinforced resin-based composite material and a manufacturing method of the three-dimensional biphasic fiber layer reinforced resin-based composite material. The manufacturing method comprises the following steps of carrying out surface etching and hydroxylation treatment on basalt fiber cloth to obtain a fiber preform A; soaking magnesium oxide fiber cloth in a silica sol solution, laying phase mutagenesis powder on the surface of the magnesium oxide fiber cloth, and drying the magnesium oxide fiber cloth to obtain a fiber precursor B; soaking the fiber precursor B in a glucosamine solution, and conducting gamma ray irradiation treatment to obtain a fiber preform C modified through irradiation; and coating the surfaces of thefiber preform A and the fiber preform C with polyamide resin solutions, and carrying out laminated placement and compression molding to obtain the three-dimensional biphasic fiber layer reinforced resin-based composite material. According to the manufacturing method, a modification group is introduced into the interface of a fiber layer, and therefore the microstructure of the fiber interface andthe mechanical bonding action between fibers in different group directions are effectively improved, and the excellent mechanical properties are macroscopically shown.

Description

Technical field[0001]The invention belongs to the field of materials, and specifically relates to a three-dimensional dual-phase fiber layer reinforced resin-based composite material and a preparation method thereof.Background technique[0002]In the existing fiber layer-reinforced resin-based composite materials, the degree of mutual infiltration between the fiber body and the resin is poor, resulting in a weak bonding force at the interface between the two. In addition, due to the large difference in thermal expansion coefficient between the two, the contact layer of fiber and resin is likely to fall off due to the change of volume when withstanding high temperature, which greatly reduces the comprehensive mechanical properties of the material. The present invention is to construct a tightly bonded concentration gradient structure between the layers of the fibrous body by means of the bonding force of the foreign groups and the reinforcing body, and then combine with the resin and t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29B15/08B29B15/12B29C70/40B29C70/22B29C70/24D06M11/79D06M11/13D06M13/144D06M13/325D06M10/00
CPCB29B15/08B29B15/122B29C70/40B29C70/222B29C70/24D06M11/79D06M11/13D06M13/144D06M13/325D06M10/008
Inventor 刘一军黄剑锋钟辛子欧阳海波袁梦张文渊李哲源李晓艺
Owner MONALISA GRP CO LTD