Graphene-doped polypropylene-based thermoplastic cable shielding material and preparation method thereof

A technology of thermoplastic and shielding materials, which is applied in the field of semi-conductive shielding materials and preparation of graphene-doped thermoplastic cables, which can solve the problems of thermal stability, non-compliance with green development strategy, and inability to recycle.

Pending Publication Date: 2021-07-23
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Cross-linked polyethylene (XLPE) cables are currently the main medium and high voltage cables used in the power industry. Cross-linking enables polyethylene to obtain excellent thermal stability and mechanical properties, effectively improving the use of voltage levels and current carrying capacity, but after cross-linking The product changes from thermoplastic to thermosetting, which cannot be recycled after the cable life is exhausted, and it is difficult to dispose of, so it can only be buried or incinerated, causing serious environmental pollution and waste of resources, which does not meet the green development strategy proposed by the country; The cross-linking process in the three-layer co-extrusion production will produce harmful cross-linking by-products such as methane and cumyl alcohol, which will form defects when the by-products accumulate in the cable, causing electric field distortion during operation, causing breakdown of the cable and eventually making the insulation failure , the control of by-products requires strict and precise temperature control, which increases the difficulty and cost of cable production
The development of thermoplastic cables has attracted more and more attention. At present, the main direction of thermoplastic cable research is polypropylene materials. Many scholars have carried out the development of polypropylene cable insulation materials, but there are few studies on the production of thermoplastic shielding materials. , the cable shielding material requires a

Method used

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  • Graphene-doped polypropylene-based thermoplastic cable shielding material and preparation method thereof
  • Graphene-doped polypropylene-based thermoplastic cable shielding material and preparation method thereof
  • Graphene-doped polypropylene-based thermoplastic cable shielding material and preparation method thereof

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preparation example Construction

[0037] see figure 1 , the preparation method of the shielding material for the above-mentioned polypropylene-based thermoplastic cable, comprising the following steps:

[0038] 1) Add polyethylene octene co-elastomer (POE) into the solvent, control the mass ratio of POE to solvent at 1:10~30, heat the oil bath to 100~120°C, keep mechanical stirring for 1-2h, and obtain POE solution ;

[0039] 2) Add graphene powder into the solvent, the mass ratio of graphene to solvent is 1:1000-2000, ultrasonically vibrate for 10-30min, and the ultrasonic power is 150w-300w, and obtain the graphene slurry after ultrasonic dispersion;

[0040] 3) Add the graphene slurry into the POE solution, maintain an oil bath at 100-120°C, and mechanically stir for 5-7 hours to obtain a uniformly mixed POE / graphene mixture;

[0041] 4) Add the POE / graphene mixture into the Buchner funnel, vacuum filter to obtain the flocculent mixture, put the obtained mixture into a vacuum oven, treat at 40-60°C for 24...

Embodiment 1

[0047] A shielding material for polypropylene-based thermoplastic cables doped with graphene, in parts by mass, comprising:

[0048] Polypropylene: 70 parts

[0049] Polyethylene octene co-elastomer (POE): 30 parts

[0050] Conductive carbon black: 14 parts

[0051] Graphene: 1 part

[0052] Coupling agent A172: 1 part

[0053] Antioxidant 300: 1.5 parts

[0054] Add 30 parts of POE to 600 parts of toluene, heat the oil bath to 100°C, and mechanically stir for 1 hour to form a POE solution. Add 1 part of graphene with a layer number of 3 to 500 parts of toluene, ultrasonically disperse for 15 minutes, and ultrasonic power is 250w , to make a graphene dispersion, add the graphene dispersion to the POE solution, keep the oil bath heating at 100 ° C and mechanically stir for 6 hours to obtain a POE / graphene mixture, and obtain a flocculent POE / graphene mixture after vacuum filtration , put the mixture in a vacuum oven, and dry the solution at 50°C for 24 hours to obtain a PO...

Embodiment 2

[0056] A shielding material for polypropylene-based thermoplastic cables doped with graphene, in parts by mass, comprising:

[0057] Polypropylene: 60 parts

[0058] Polyethylene octene co-elastomer (POE): 40 parts

[0059] Conductive carbon black: 14 parts

[0060] Graphene: 1 part

[0061] Coupling agent kh550: 1 part

[0062] Antioxidant 1010: 1 part

[0063] Antioxidant 300: 0.5 parts

[0064] Add 40 parts of POE to 600 parts of xylene, heat the oil bath to 120°C, and mechanically stir for 1 hour to form a POE solution. Add 1 part of graphene to 600 parts of toluene, ultrasonically disperse for 10 minutes, and ultrasonic power is 300w to make graphite Add the graphene dispersion with 3 layers to the POE solution, keep the oil bath heating at 120°C and mechanically stir for 8 hours to obtain the elastomer / graphene mixture, and obtain the flocculent POE / graphite after vacuum filtration Graphene mixture, put the mixture in a vacuum oven, treat at 50°C for 24h, and dry t...

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Abstract

The invention relates to a graphene-doped polypropylene-based thermoplastic cable shielding material and a preparation method thereof, and the preparation method comprises the following steps: adding a polyethylene octylene co-elastomer into a first solvent to obtain a POE solution; adding graphene into a second solvent to obtain graphene slurry after ultrasonic dispersion; adding the graphene slurry into the POE solution, and carrying out suction filtration to obtain a flocculent mixture, so as to obtain a POE/graphene master batch; adding the polypropylene, the conductive carbon black, the POE/graphene master batch, the antioxidant and the coupling agent into an extruder, carrying out melt blending, carrying out water-cooling pelletizing, drying and dehydrating. According to the invention, graphene is added to form a synergistic effect with carbon black and improve the conductivity, and the graphene master batch is prepared by ultrasonic dispersion and a solution method, so that the problems of serious stacking and agglomeration of graphene layers are solved, better electrical properties and mechanical properties are obtained, and the conductivity of the graphene master batch is improved under the condition of meeting the conductivity. And a relatively low resistivity positive temperature effect is achieved.

Description

technical field [0001] The invention belongs to the field of cable semi-conductive shielding materials, in particular to a graphene-doped thermoplastic cable semi-conductive shielding material and a preparation method. Background technique [0002] Cross-linked polyethylene (XLPE) cables are currently the main medium and high voltage cables used in the power industry. Cross-linking enables polyethylene to obtain excellent thermal stability and mechanical properties, effectively improving the use of voltage levels and current carrying capacity, but after cross-linking The product changes from thermoplastic to thermosetting, which cannot be recycled after the cable life is exhausted, and it is difficult to dispose of, so it can only be buried or incinerated, causing serious environmental pollution and waste of resources, which does not meet the green development strategy proposed by the country; The cross-linking process in the three-layer co-extrusion production will produce ...

Claims

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Application Information

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IPC IPC(8): C08L23/12C08L23/08C08K3/04C08K13/02C08J3/215C08J3/22
CPCC08L23/12C08J3/215C08J3/226C08J2323/12C08J2423/08C08K2201/001C08L2205/02C08L2201/08C08L23/0815C08K3/04C08K3/042C08K13/02
Inventor 薛志刚徐曼彭云舜赵丽媛
Owner XI AN JIAOTONG UNIV
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