Supercharge Your Innovation With Domain-Expert AI Agents!

Additive manufacturing method for thin-wall tubular component

A tubular component and additive manufacturing technology, applied in the field of additive manufacturing, can solve problems such as difficulty in producing thin-walled tubular components and large-diameter tubular components, restrictions on the promotion and application of alloy material tubular components, and limitations on the size and shape of tubular components , to achieve the effects of rapid preparation, tight integration, and reduced processing time.

Active Publication Date: 2021-10-01
CHINA WEAPON SCI ACADEMY NINGBO BRANCH +1
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1) The overall processing of round rods into tubular components is complicated, the processing cycle is long, and the material waste is large in the process of wire cutting and digging;
[0006] 2) The powder metallurgy process is limited by the size of the compact or sheath and the hot isostatic pressing equipment, and the size and shape of the tubular member will be greatly restricted;
[0007] 3) It is difficult to control the uniform wall thickness of seamless pipes, and it is difficult to produce thin-walled tubular components and large-diameter tubular components;
[0008] 4) The seamed pipe has high requirements on the strip size and the weld strength is not high
These problems greatly limit the promotion and application of tubular components made of tantalum, niobium and their alloys

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Additive manufacturing method for thin-wall tubular component
  • Additive manufacturing method for thin-wall tubular component
  • Additive manufacturing method for thin-wall tubular component

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] see figure 1 , a method for additive manufacturing of a thin-walled tubular member, comprising the following steps

[0037] 1) Clamp the tubular titanium substrate on the machine tool, degrease, dry and sandblast the surface of the tubular titanium substrate; the titanium substrate in step 1) adopts a hollow tube with a diameter of 3mm, and the sandblasting equipment uses supersonic Air flame spraying (HVAF) equipment, the air pressure during sandblasting is 60PSI, the propane pressure is 50PSI, the sandblasting distance is 250mm, and the sandblasting rate is 80g / min.

[0038] 2) preparing an aluminum / stainless steel composite coating on the outer wall of the titanium substrate in step 1), forming a titanium-aluminum / stainless steel composite pipe substrate; step 2) adopting the aluminum / stainless steel composite powder spraying method when preparing the aluminum / stainless steel composite coating, The aluminum / Cr25 stainless steel composite powder is loaded into the pl...

Embodiment 2

[0051] A method for additive manufacturing of thin-walled tubular components, comprising the following steps

[0052] 1) Clamp the tubular titanium substrate on the machine tool, degrease, dry and sandblast the surface of the tubular titanium substrate; the titanium substrate in step 1) adopts a hollow tube with a diameter of 10mm, and the sandblasting equipment uses supersonic air For flame spraying (HVAF) equipment, the air pressure during sandblasting is 70PSI, the propane pressure is 60PSI, the sandblasting distance is 300mm, and the sandblasting rate is 100g / min.

[0053] 2) preparing an aluminum / stainless steel composite coating on the outer wall of the titanium substrate in step 1), forming a titanium-aluminum / stainless steel composite pipe substrate; step 2) adopting the aluminum / stainless steel composite powder spraying method when preparing the aluminum / stainless steel composite coating, The aluminum / Cr25 stainless steel composite powder is loaded into the plasma pow...

Embodiment 3

[0061] A method for additive manufacturing of thin-walled tubular components, comprising the following steps

[0062] 1) Clamp the tubular titanium substrate with a diameter of 30 mm on the machine tool, and perform degreasing, drying and sandblasting on the surface of the tubular titanium substrate; the titanium substrate in step 1) adopts a hollow tube, and the sandblasting equipment uses supersonic air For flame spraying (HVAF) equipment, the air pressure during sandblasting is 80PSI, the propane pressure is 70PSI, the sandblasting distance is 200mm, and the sandblasting rate is 200g / min.

[0063] 2) preparing an aluminum / stainless steel composite coating on the outer wall of the titanium substrate in step 1), forming a titanium-aluminum / stainless steel composite pipe substrate; step 2) adopting the aluminum / stainless steel composite powder spraying method when preparing the aluminum / stainless steel composite coating, Specifically, plasma spraying equipment is used, and the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Thicknessaaaaaaaaaa
Bulk densityaaaaaaaaaa
Login to View More

Abstract

The invention discloses an additive manufacturing method for a thin-wall tubular component. The additive manufacturing method comprises the following steps that (1) the surface of a tubular titanium base body is subjected to oil removal, drying and sand blasting treatment; (2) an aluminum / stainless steel composite coating is prepared on the outer wall of the titanium base body to form a titanium-aluminum / stainless steel composite tube base body; (3) metal powder is sprayed on the outer wall of the titanium-aluminum / stainless steel composite tube base body to achieve additive manufacturing of a target coating; (4) the titanium-aluminum / stainless steel-target coating composite tube in the step (3) is soaked in a heated sodium hydroxide aqueous solution, and the tubular component corresponding to the target coating is obtained after electrocorrosion; (5) the tubular component corresponding to the target coating is subjected to heat treatment; and (6) the tubular component corresponding to the target coating is machined, and the needed thin-wall tubular component is obtained finally. The thin wall and the large size of the tubular component can be realized; the technology is simple, the powder utilization rate is high, the machining period is greatly shortened, and the thin-wall tubular component can be rapidly prepared; the internal combination is good, and the strength is high.

Description

technical field [0001] The invention relates to the field of additive manufacturing, in particular to an additive manufacturing method for thin-walled tubular components. Background technique [0002] Tantalum, niobium and their alloy materials (Ta-2.5W, Ta-10W, Ta-8W-2Hf, Ta-40Nb, Nb-30W-1Zr, etc.) have high melting point, excellent corrosion resistance, good thermal shock resistance, creep With the characteristics of high strength, small expansion coefficient, and high ductility, it is widely used in the electronics industry, chemical industry, weapons, aerospace, atomic energy industry, and medical industries. Among them, the consumption of tantalum in the electronics industry and chemical industry accounts for the total amount of tantalum. More than 60%. In the electronic industry and chemical industry, tantalum, niobium and their alloy materials are widely used in the form of tubes to make electron emission tubes, high-power electron tubes, and reaction vessels and hea...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22F10/10B22F10/64B22F10/66B22F5/12C21D9/08C22F1/02C22F1/18C23C4/02C23C4/08C23C4/134C23C24/04C23C28/02C25F3/04C25F3/06B33Y10/00B33Y40/20B33Y80/00
CPCB22F10/10B22F5/106B22F10/64B22F10/66C25F3/04C25F3/06C23C4/134C23C4/02C23C4/08C23C24/045C23C28/02C21D9/08C22F1/02C22F1/18B33Y10/00B33Y40/20B33Y80/00Y02P10/25
Inventor 崔烺朱继宏赵健李韶英冯胜强刘光陈杰贾利王晓霞张龙戴宇
Owner CHINA WEAPON SCI ACADEMY NINGBO BRANCH
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More