Fire disaster low-altitude flight rescue unmanned aerial vehicle fuselage light material surface coating and preparation method thereof

A lightweight material, low-altitude flight technology, applied in metal material coating process, coating, fuselage and other directions, can solve the problems of low melting point, insufficient high temperature resistance, and poor corrosion resistance of resin-based composite materials, and achieve improved Oxidation resistance, oxidation loss prevention, thermal stress reduction effect

Active Publication Date: 2022-01-28
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to effectively reduce the weight of the aircraft itself and increase the amount of material it can carry, different types of resin-based composite materials are commonly used to make the fuselage of low-altitude aircraft; however, resin-based composite materials have low melting point and high temperature resistance. Insufficient, easy to be corroded by smoke at the fire scene and lead to failure, which limits its application in large-scale fires and high-temperature fires
[0003]Due to the problems of low melting point, insufficient high temperature resistance and poor corrosion resistance of resin-based composite materials, they cannot be used in high temperature environments, and other lightweight materials are used instead Resin matrix composites are currently one of the most effective ways
Lightweight materials such as carbon fiber braids, titanium alloys, and aluminum alloys have the advantages of high melting point, low specific density, strong toughness, and corrosion resistance, and can replace resin-based composite materials to make the fuselage of low-altitude flying rescue drones; however, in In the temperature range above 700°C, the above lightweight materials will react with oxygen in the air and cause failure

Method used

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  • Fire disaster low-altitude flight rescue unmanned aerial vehicle fuselage light material surface coating and preparation method thereof
  • Fire disaster low-altitude flight rescue unmanned aerial vehicle fuselage light material surface coating and preparation method thereof
  • Fire disaster low-altitude flight rescue unmanned aerial vehicle fuselage light material surface coating and preparation method thereof

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preparation example Construction

[0046] A low-altitude flight rescue UAV fuselage lightweight material surface coating, the UAV fuselage is made of lightweight materials and the lightweight materials are selected from at least carbon fiber braids, titanium alloys and aluminum alloys A: The surface of the lightweight material is coated with a coating, and the coating is composed of a bonding layer, an anti-oxidation layer, an oxygen barrier propagation layer and a reflective heat insulation layer. The surface of the material is sequentially prepared to form a bonding layer, an anti-oxidation layer, an oxygen barrier propagation layer, and a reflective heat insulation layer. The specific steps are as follows:

[0047] (1) Select a material with a thermal expansion coefficient similar to that of the lightweight material, and form a bonding layer on the surface of the lightweight material by electron beam physical vapor deposition;

[0048] (2) Place the bonding layer in the air for heating and oxidation, so that...

Embodiment 1

[0068] In this example, the carbon fiber braided body material is used as the substrate, and a coating composed of "bonding layer + anti-oxidation layer + oxygen barrier transmission layer + reflective heat insulation layer" is prepared on the surface of the substrate. The specific steps are as follows:

[0069] (1) Prepare a silicon (Si) bonding layer with a thickness of 50 microns on the surface of the carbon fiber braid by means of electron beam physical vapor deposition. °, the acceleration voltage of electrons is 20kV, and the vacuum degree is lower than 2×10 -3 Pa, the deposition rate is 100nm / min.

[0070] (2) After the Si coating is prepared, it is placed in the air and heated at 300°C for oxidation to obtain SiO with a thickness of 10 microns. 2 Coating, that is, the anti-oxidation layer.

[0071] (3) Prepare an oxygen barrier propagation layer with a thickness of 50 microns on the surface of the anti-oxidation layer by atmospheric plasma spraying——YbTaO 4 Ceramic ...

Embodiment 2

[0076] In this example, the TC4 titanium alloy material is used as the substrate, and a coating composed of "adhesive layer + anti-oxidation layer + oxygen barrier transmission layer + reflective heat insulation layer" is prepared on the surface of the substrate. The specific steps are as follows:

[0077] (1) An aluminum (Al) bonding layer with a thickness of 50 microns was prepared on the surface of TC4 titanium alloy by electron beam physical vapor deposition. °, the accelerating voltage of electrons is 22kV, and the vacuum degree is lower than 3×10 -3 Pa, the deposition rate is 100nm / min.

[0078] (2) After the Al coating is prepared, it is placed in the air and heated at 100°C for oxidation to obtain Al with a thickness of less than 10 microns. 2 o 3 Coating, that is, the anti-oxidation layer.

[0079] (3) Prepare an oxygen barrier propagation layer with a thickness of 50 microns on the surface of the anti-oxidation layer by atmospheric plasma spraying——AlTaO 4 Cerami...

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Abstract

The invention discloses a fire disaster low-altitude flight rescue unmanned aerial vehicle fuselage light material surface coating and a preparation method thereof. The coating comprises a bonding layer, an anti-oxidation layer, an oxygen propagation prevention layer and a reflective thermal insulation layer. The preparation method comprises the following steps: selecting a material with a thermal expansion coefficient similar to that of a light material, and preparing a bonding layer on the surface of the light material; heating and oxidizing the bonding layer, so that a compact oxidation film is generated on the surface of the bonding layer to form an anti-oxidation layer; preparing an oxygen propagation prevention layer on the surface of the anti-oxidation layer by using a ceramic material; and preparing a reflective thermal insulation layer on the surface of the oxygen propagation prevention layer by using the ceramic material. According to the invention, the coating has a matched thermal expansion coefficient with a light fuselage material of the unmanned aerial vehicle, and the unmanned aerial vehicle fuselage has oxidation resistance by combining extremely low thermal conductivity, high reflectivity and extremely strong oxygen transmission resistance of each layer of material in the coating, so that the working temperature of the unmanned aerial vehicle is increased, and it is ensured that the unmanned aerial vehicle can be used in fire disaster rescue and can be used for a long time.

Description

technical field [0001] The invention relates to the technical field of composite materials and coating preparation, in particular to a surface coating of light material for a fuselage of a fire low-altitude flight rescue drone and a preparation method thereof. Background technique [0002] With the continuous deepening and promotion of the research and application of rescue UAVs, its maximum take-off weight has reached more than ten tons. UAVs are used at fire rescue sites for fire fighting, personnel rescue, communication connections and material delivery, etc. The mission can effectively reduce the danger of traditional pilots when performing missions; at the same time, when rescue drones perform fire rescue in cities, they have the advantages of small size, easy operation, and small restrictions on take-off sites, which are more suitable for the development trend of modern technology and applications . In order to effectively reduce the weight of the aircraft itself and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/30C23C14/16C23C14/18C23C14/58C23C4/11C23C4/134C23C28/00B64C1/00
CPCC23C14/30C23C14/16C23C14/18C23C14/5853C23C4/11C23C4/134C23C28/32C23C28/322C23C28/3455B64C1/00B64C2001/0072
Inventor 冯晶陈琳张陆洋王建坤屈晨凯利建雨刘杰
Owner KUNMING UNIV OF SCI & TECH
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