Energy-saving quick fermentation agent and jean water-washing treatment technique

A technology of instant starter and buffer, which is applied in fiber treatment, biochemical fiber treatment, textile material treatment, etc. It can solve the problems of serious environmental pollution, long working time, and low production efficiency, and achieve simplified process flow and comprehensive cost reduction. Low, the effect of improving the utilization rate

Inactive Publication Date: 2010-02-17
广州先盈生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main disadvantages of this process are: (1) complex procedures, long working hours, high labor intensity, high energy consumption, and low production efficiency; (2) the working fluid contains a large amount of caustic soda, soda ash, washing powder, soap oil, soft Chemicals and other substances, the discharged wastewater is large and toxic, the environment is seriously polluted, and the treatment is difficult

Method used

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  • Energy-saving quick fermentation agent and jean water-washing treatment technique
  • Energy-saving quick fermentation agent and jean water-washing treatment technique
  • Energy-saving quick fermentation agent and jean water-washing treatment technique

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The processed fabric of the present embodiment is 100% cotton light and thin denim clothing, which is easier to desizing, and the energy-saving instant starter used consists of: biological enzyme 20%, surfactant 30%, pH buffer (lemon acid, sodium citrate) 30%, softener (Dow Corning GP8000) 10%, filler (pure water, diatomaceous earth or silicon dioxide) 10%.

[0036] Wherein, the bio-enzyme consists of 72% cellulase, 8% amylase, 10% pectinase, 5% hemicellulase and 5% lipase according to weight percentage. According to the percentage by weight, the surfactant is composed of: 50% of fatty alcohol polyoxyethylene ether, 10% of polyether polyol, 30% of modified polyester and 10% of polyethylene glycol.

[0037] The processing equipment of the present embodiment is a 650-pound washing machine, and its steps of the processing technology are as follows (see figure 2 ):

[0038] 1) Add the finished garment to the washing machine;

[0039] 2) Control the water level at the ye...

Embodiment 2

[0046] The fabric processed in this embodiment is 100% cotton black mercerized denim clothing, which is more difficult to desizing, and the energy-saving instant starter used is composed of: biological enzyme 25%, surfactant 35%, pH value buffer ( Sodium dihydrogen phosphate, disodium hydrogen phosphate) 35%, softener (Dow Corning GP8000) 5%.

[0047] Wherein, the bio-enzyme consists of 63% cellulase, 15% amylase, 5% pectinase, 8% hemicellulase, 2% lipase, 2% protease and 5% laccase according to the weight percentage. According to the percentage by weight, the surfactant is composed of: 45% of fatty alcohol polyoxyethylene ether, 5% of polyether polyol, 35% of modified polyester, 8% of polyethylene glycol and 7% of polyvinylpyrrolidone.

[0048]The processing equipment of this embodiment is a 650-pound washing machine, and its processing technology is different from that of Embodiment 1 in that: the temperature controlled by steam heating in step 2) is 50°C; the consumption of...

Embodiment 3

[0050] The processed fabric of the present embodiment is elastic jeans, and the energy-saving quick-starter used is composed of: biological enzyme 22%, surfactant 28%, pH buffer (sodium dihydrogen phosphate, disodium hydrogen phosphate) 30%, softener (Dow Corning GP8000) 10%, filler (pure water, diatomaceous earth or silicon dioxide) 10%.

[0051] Wherein, the bio-enzyme consists of 65% cellulase, 25% amylase, 5% pectinase, 2% hemicellulase, 1% lipase and 2% laccase according to the weight percentage. According to the percentage by weight, the surface active agent is composed of 50% of fatty alcohol polyoxyethylene ether, 5% of polyether polyol, 30% of modified polyester, 5% of polyethylene glycol and 10% of polyvinylpyrrolidone.

[0052] The processing equipment of this embodiment is a 650-pound washing machine, and its processing technology is different from that of Embodiment 1 in that: the temperature controlled by steam heating in step 2) is 35° C.; the standing soaking t...

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Abstract

The invention discloses an energy-saving high-speed fermentable agent, which is applicable to water washing treatment technology of denim and the like, according to weight proposition, the invention comprises biological enzyme 5%-40%, surface active agent 5%-60%, pH value buffering agent 10%-15%, softening agent 5%-20% and filling agent 0%-75%. The invention also discloses a handling technique method which integrates three procedures as desizing, ferment washing and softness through utilizing the energy-saving high-speed fermentable agent, thereby simplifying process flow, shortening working time, achieving the purposes of saving energy, reducing discharging, improving production efficiency, lowing production cost, reducing environmental pollution and regulating water washing technique ofdenim.

Description

technical field [0001] The invention relates to the technical field of fabric processing, in particular to an energy-saving quick-starter and a process for using the energy-saving quick-starter to perform desizing, fermenting and softening in the washing process of denim and the like. Background technique [0002] At present, there are three processes of desizing, yeast washing and softening in the washing process of denim in the prior art, such as figure 1 As shown, it is completed in three independent processes, and it needs to add various preparations such as soda ash, caustic soda, washing powder, desizing water or soap oil, and anti-staining agent. The main disadvantages of this process are: (1) complicated procedures, long working hours, high labor intensity, high energy consumption, and low production efficiency; (2) the working fluid contains a large amount of caustic soda, soda ash, washing powder, soap oil, soft The amount of discharged wastewater is large and hig...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M16/00D06M15/53D06M15/507C12S11/00D06B1/00
Inventor 杨飘李钢包蕾吕杰陈霞
Owner 广州先盈生物科技有限公司
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