Copper wire high-speed fine wire drawing and superfine wire drawing lubricating liquid and preparation method and application method thereof

Abstract

The invention discloses a copper wire high-speed fine wire drawing and superfine wire drawing lubricating liquid, as well as a preparation method thereof and an application method thereof. Raw materials of the lubricating liquid comprise triethanolamine, boric acid, aqueous extreme-pressure lubricant, dicarboxylate-based complex, benzotriazole, sodium alkyl sulfonate, anti-hard-water agent, non-ionic emulsifier, aliphatic ester, low-viscosity base oil, distilled water and defoaming agent. Lubricating performance, corrosion resistance and cleaning performance of the lubricating liquid disclosed by the invention can be matched for a long time; the lubricating liquid disclosed by the invention has excellent lubricating performance, antirust performance and settlement performance, each index reaches up to or exceeds related indexes in GB6144-2010, copper strip corrosion is 1 A, cast iron antirust uniwafer is more than 72 hours, and particle size of dispersed particles in the lubricating liquid is less than 0.05 mu m; outgoing speed of the lubricating liquid is more than 2400 m / min when being used for drawing copper wires with the diameter of being in the range from 0.5 to 0.03 mm; interprocess antirust time of the produced copper wire is more than 3 days; and oil change period of a concentrated oil pool is 2-3 years, and the oil change period of a standalone oil pool is 4-6 months.

Description

technical field

[0001] The invention relates to a lubricating cooling liquid for mechanical processing and a preparation method and a using method thereof, in particular to a copper wire high-speed fine-drawing and ultra-fine-drawing lubricating liquid, a preparation method and a using method. Background technique

[0002] Fine copper wire and ultra-fine copper wire are new industrial materials and high-tech, high value-added products. It not only has the softness of chemical fiber, synthetic fiber and its products, but also has the excellent thermal conductivity, electrical conductivity, corrosion resistance, high temperature resistance and other characteristics of metal itself. It is widely used in textiles, aerospace, petrochemical, electronic machinery, medicine, food, etc. , environmental protection and other fields, it is a key material necessary for many industrial fields and national defense industry, reflecting the intersectionality and excellence of modern material...

Examples

Embodiment 1

[0020] In the copper wire high-speed fine wire drawing and ultra-fine wire drawing lubricating liquid of this embodiment, the lubricating liquid raw material comprises the following components by weight: 4 parts of triethanolamine, 1.5 parts of boric acid, 3 parts of water-based extreme pressure lubricant, 6 parts of dicarboxylic acid Salt-based compound rust inhibitor, 0.3 parts of benzotriazole, 3 parts of sodium petroleum sulfonate, 0.5 parts of anti-hard water agent, 4 parts of nonionic emulsifier, 5 parts of fatty acid ester, 10 parts of low-viscosity base oil, 31 parts of distilled water, 0.01 part of defoamer;

[0021] The raw material of the water-based extreme pressure lubricant comprises by weight: 10 parts of chlorinated fatty acid, 15 parts of alkanolamine and 30 parts of distilled water twice as much as phosphate ester and alkanolamine.

[0022] The weight of the raw materials in this embodiment and the following embodiments is: parts by weight×10KG.

[0023] The...

Embodiment 2

[0029] The high-speed fine wire drawing and ultra-fine wire drawing lubricating liquid of the present embodiment comprises the following components by weight: 3 parts of triethanolamine, 1 part of boric acid, 3.5 parts of water-based extreme pressure lubricant, 5 parts of dicarboxylate base Compound rust inhibitor, 0.4 parts of benzotriazole, 2 parts of sodium petroleum sulfonate, 0.4 parts of anti-hard water agent, 3 parts of nonionic emulsifier, 7 parts of fatty acid ester, 12 parts of low viscosity base oil, 25.8 parts of Distilled water, 0.01 part of defoamer;

[0030] The water-based extreme pressure lubricant comprises by weight: 8 parts of chlorinated fatty acid, 12 parts of alkanolamine and 35 parts of phosphoric acid ester and distilled water twice as much as alkanolamine.

[0031] The preparation method of the copper wire high-speed fine wire drawing of the present embodiment and the ultrafine wire drawing lubricating liquid comprises the following steps:

[0032] a...

Embodiment 3

[0037] The high-speed fine wire drawing and ultra-fine wire drawing lubricating liquid of the present embodiment comprises the following components by weight: 5 parts of triethanolamine, 2 parts of boric acid, 2.5 parts of water-based extreme pressure lubricant, 7 parts of dicarboxylate base Compound rust inhibitor, 0.6 parts of benzotriazole, 4 parts of sodium petroleum sulfonate, 0.6 parts of anti-hard water agent, 6 parts of nonionic emulsifier, 4 parts of fatty acid ester, 8 parts of low viscosity base oil, 36.2 parts of Distilled water, 0.015 parts of defoamer;

[0038] The water-based extreme pressure lubricant comprises by weight: 12 parts of chlorinated fatty acid, 17 parts of alkanolamine and 25 parts of distilled water twice as much as phosphoric acid ester and alkanolamine.

[0039] The preparation method of the copper wire high-speed fine wire drawing of the present embodiment and the ultrafine wire drawing lubricating liquid comprises the following steps:

[0040...

technical field

[0001] The invention relates to a lubricating cooling liquid for mechanical processing and a preparation method and a using method thereof, in particular to a copper wire high-speed fine-drawing and ultra-fine-drawing lubricating liquid, a preparation method and a using method. Background technique

[0002] Fine copper wire and ultra-fine copper wire are new industrial materials and high-tech, high value-added products. It not only has the softness of chemical fiber, synthetic fiber and its products, but also has the excellent thermal conductivity, electrical conductivity, corrosion resistance, high temperature resistance and other characteristics of metal itself. It is widely used in textiles, aerospace, petrochemical, electronic machinery, medicine, food, etc. , environmental protection and other fields, it is a key material necessary for many industrial fields and national defense industry, reflecting the intersectionality and excellence of modern material...

Examples

Embodiment 1

[0020] In the copper wire high-speed fine wire drawing and ultra-fine wire drawing lubricating liquid of this embodiment, the lubricating liquid raw material comprises the following components by weight: 4 parts of triethanolamine, 1.5 parts of boric acid, 3 parts of water-based extreme pressure lubricant, 6 parts of dicarboxylic acid Salt-based compound rust inhibitor, 0.3 parts of benzotriazole, 3 parts of sodium petroleum sulfonate, 0.5 parts of anti-hard water agent, 4 parts of nonionic emulsifier, 5 parts of fatty acid ester, 10 parts of low-viscosity base oil, 31 parts of distilled water, 0.01 part of defoamer;

[0021] The raw material of the water-based extreme pressure lubricant comprises by weight: 10 parts of chlorinated fatty acid, 15 parts of alkanolamine and 30 parts of distilled water twice as much as phosphate ester and alkanolamine.

[0022] The weight of the raw materials in this embodiment and the following embodiments is: parts by weight×10KG.

[0023] The...

Embodiment 2

[0029] The high-speed fine wire drawing and ultra-fine wire drawing lubricating liquid of the present embodiment comprises the following components by weight: 3 parts of triethanolamine, 1 part of boric acid, 3.5 parts of water-based extreme pressure lubricant, 5 parts of dicarboxylate base Compound rust inhibitor, 0.4 parts of benzotriazole, 2 parts of sodium petroleum sulfonate, 0.4 parts of anti-hard water agent, 3 parts of nonionic emulsifier, 7 parts of fatty acid ester, 12 parts of low viscosity base oil, 25.8 parts of Distilled water, 0.01 part of defoamer;

[0030] The water-based extreme pressure lubricant comprises by weight: 8 parts of chlorinated fatty acid, 12 parts of alkanolamine and 35 parts of phosphoric acid ester and distilled water twice as much as alkanolamine.

[0031] The preparation method of the copper wire high-speed fine wire drawing of the present embodiment and the ultrafine wire drawing lubricating liquid comprises the following steps:

[0032] a...

Embodiment 3

[0037] The high-speed fine wire drawing and ultra-fine wire drawing lubricating liquid of the present embodiment comprises the following components by weight: 5 parts of triethanolamine, 2 parts of boric acid, 2.5 parts of water-based extreme pressure lubricant, 7 parts of dicarboxylate base Compound rust inhibitor, 0.6 parts of benzotriazole, 4 parts of sodium petroleum sulfonate, 0.6 parts of anti-hard water agent, 6 parts of nonionic emulsifier, 4 parts of fatty acid ester, 8 parts of low viscosity base oil, 36.2 parts of Distilled water, 0.015 parts of defoamer;

[0038] The water-based extreme pressure lubricant comprises by weight: 12 parts of chlorinated fatty acid, 17 parts of alkanolamine and 25 parts of distilled water twice as much as phosphoric acid ester and alkanolamine.

[0039] The preparation method of the copper wire high-speed fine wire drawing of the present embodiment and the ultrafine wire drawing lubricating liquid comprises the following steps:

[0040...