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Preparation method for porous ceramics

A technology of porous ceramics and steaming, applied in the field of porous ceramics, can solve problems such as difficult control of process conditions, limited shape of ceramic products, complicated process, etc., to expand the range of product shapes and varieties, easy control of preparation process parameters, and preparation The effect of simple process

Active Publication Date: 2013-09-18
刘宗蒲
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantage of this method is that it is suitable for preparing microporous ceramics, especially microporous ceramic films, and the pores are evenly distributed; the disadvantage is that the raw materials are limited, the productivity is low, and the shape of ceramic products is limited.
[0010] To sum up, the current production of porous ceramics has complex processes and difficult control of process conditions, low efficiency, high cost, limited raw materials and product shapes, heavy process pollution, single pore-making method, low porosity, and low product density. Difficult to control and other issues

Method used

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  • Preparation method for porous ceramics

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Take 100 parts of alumina granular aggregate in parts by mass as a benchmark, add 2 parts of polyvinyl alcohol organic binder, 150 parts of ordinary flour, and 5 parts of yeast for batching, and stir for 120 minutes to obtain a uniform mixture; press Mix 30% of the total mass of the material is added to the mixture with tap water at a temperature of 25°C, and mixed for 3 minutes at 40 rpm to obtain a green body of the desired shape; Under the condition of ℃, leave it for 240 minutes to carry out fermentation; under normal pressure and air atmosphere, the green body is steamed, the steaming temperature is 100 ℃, and the steaming time is 50 minutes, so that carbon dioxide gas escapes; The steamed green body is sintered in an air atmosphere, the sintering temperature is 1500 ℃, and the sintering time is 200 minutes to volatilize the organic matter and obtain a high-porosity, low-density, high-quality alumina porous ceramic. figure 1 It is a microstructure diagram of the al...

Embodiment 2

[0038] Take 100 parts by mass of silicon carbide granular aggregate as a benchmark, add 10 parts of polycarbosilane inorganic binder, 50 parts of ordinary flour, and 1 part of yeast for batching, stir for 30 minutes, and obtain a uniform mixture; press Mix 10% of the total mass of the material is added to the mixture with hot water at a temperature of 40°C, and mixed for 20 minutes at 20 rpm to obtain a green body of the desired shape; put the green body into a closed space, Under the condition of 40°C, leave it for 120 minutes for fermentation; bake the green body under normal pressure and air atmosphere, the baking temperature is 260°C, and the baking time is 10 minutes, so that carbon dioxide gas can escape; 1. Sinter the baked green body in an air atmosphere, the sintering temperature is 1400 ℃, and the sintering time is 150 minutes, so that the organic matter is volatilized, and a high-porosity, low-density, high-quality silicon carbide porous ceramic is obtained.

Embodiment 3

[0040] Take 100 parts of silicon nitride granular aggregate in parts by mass as a benchmark, add 5 parts of polyvinyl alcohol organic binder, 100 parts of refined grade flour, and 3 parts of yeast for batching, and stir for 90 minutes to obtain a uniform mixture; press 20% of the total mass of the mixture is added to the mixture with pure water at a temperature of 30 °C, and mixed for 10 minutes at 30 rpm to obtain a green body of the desired shape; put the green body into a closed space, Under the condition of 30°C, leave it for 180 minutes to ferment; bake the green body under normal pressure and air atmosphere, the baking temperature is 180°C, and the baking time is 40 minutes, so that carbon dioxide gas escapes; The baked green body was sintered under the protective atmosphere of pressure and flowing nitrogen. The sintering temperature was 1750°C and the sintering time was 90 minutes to volatilize the organic matter and obtain a high-porosity, low-density, high-quality sili...

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Abstract

The invention relates to a preparation method for porous ceramics. The preparation method for the porous ceramics comprises the following specific processing steps of: fetching aggregate particles in parts by weight to serve as the datum; adding flour and a leavening agent, or adding a binding agent simultaneously for blending; mixing to obtain an even mixture; adding water to the mixture by 10-30 percent of the total weight of the mixture, and mixing to obtain a green body with a required shape; putting the green body in a closed space for leavening; steaming or baking the green body under a normal-pressure atmosphere or an air atmosphere or a protective atmosphere so as to enable a carbon dioxide gas to escape; and sintering the steamed or baked green body under normal-pressure atmosphere or the air atmosphere or the protective atmosphere to enable organic matter to volatilize to obtain the porous ceramics. The required raw materials are wide in source and are environmentally-friendly. The preparation process for the porous ceramics is simple, is high in efficiency and is low in cost. The porous ceramics with high porosity, high quality and low density can be obtained and can be popularized for large-scale application.

Description

technical field [0001] The invention belongs to the field of porous ceramics and relates to a preparation method of porous ceramics. Background technique [0002] Porous ceramics are generally a new type of ceramic material that is fired at high temperature by components such as aggregates, binders, and pore-forming agents, and has a large number of pore structures that communicate with each other and the surface of the material. Porous ceramics have the characteristics of high porosity, good chemical stability, small bulk density, large specific surface area, low thermal conductivity, high temperature resistance, corrosion resistance, high strength and rigidity [Ju Yinyan, Song Shihua, Chen Xiaofeng. Preparation, application and application of porous ceramics. Its research progress. Silicate Bulletin, 2007, 26 (5): 969-974], has been widely used in metallurgy, chemical industry, environmental protection, energy, biology and other fields, such as fluid filtration, purificati...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B38/06
Inventor 刘宗蒲
Owner 刘宗蒲