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Surface three-step nitridation method of aluminium and aluminium alloy

A technology of aluminum alloy surface and gas nitriding, which is applied in the direction of metal material coating process, coating, solid-state diffusion coating, etc., can solve the problems of high resistance of aluminum alloy, difficult to obtain nitrided layer, and increased difficulty of nitriding, etc. Achieve the effect of uniform thickness, good quality of seepage layer and controllable thickness of seepage layer

Inactive Publication Date: 2015-07-08
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] However, this method often requires pre-sputtering before nitriding to eliminate the oxide film
At the same time, the temperature is high, and some even reach 650°C, which causes local melting of the aluminum alloy and because of the high resistance of AlN, in the ordinary DC glow discharge nitriding, with the thickening of the AlN layer, in order to maintain the discharge process, it must be changed Process parameters, thus increasing the difficulty of nitriding, etc.
[0009] In order to obtain a better nitriding effect, many researchers have improved the process and equipment, and successively proposed enhanced plasma ion nitriding, laser-induced plasma nitriding, ECR (electron cyclotron resonance) microwave plasma nitriding, radio frequency (High-frequency) plasma nitriding, etc., but the above-mentioned nitriding processes of aluminum and its aluminum alloys have in common: high equipment requirements and production costs, complicated operation and difficult control, and it is difficult to obtain ideal for large-sized and complex-structured workpieces. uniform nitride layer

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] The workpiece material is 1050 pure aluminum, and its chemical composition is aluminum Al 99.50%, Si0.25%, Cu0.05%, Mg0.05%, and a very small amount of Zn, Mn, etc. First, the pure aluminum workpiece is treated to remove the surface oxide film, which is specifically completed by the following steps:

[0043] 1) Pretreatment, chemical degreasing, hot water washing, cold water washing, acid etching and water washing are carried out on the surface of pure aluminum workpieces sequentially. Among them, chemical degreasing and acid etching are treated according to the existing general industrial pure aluminum surface treatment methods. Let me repeat.

[0044] 2) For the first zinc immersion, prepare the zinc immersion solution first, and prepare according to the proportion relationship of dissolving the following quality compounds in 1 liter of water:

[0045] Zinc oxide ZnO 10 g,

[0046] Sodium hydroxide NaOH 50g,

[0047] Potassium Sodium Tartrate KNaC 4 h...

Embodiment 2

[0065] The workpiece material is 5050 aluminum alloy, its chemical composition and content (wt%) are: Si0.4, Fe0.7, Cu0.2, Mn1.1, Mg1.4, Zn0.25, other 0.15, and the balance is aluminum. First, the aluminum alloy workpiece is treated to remove the surface oxide film, which is specifically completed by the following steps:

[0066] 1) Pretreatment, chemical degreasing, hot water washing, cold water washing, acid etching and water washing are carried out on the surface of the aluminum alloy workpiece in sequence. Let me repeat.

[0067] 2) For the first zinc immersion, prepare the zinc immersion solution first, and prepare according to the proportion relationship of dissolving the following quality compounds in 1 liter of water:

[0068] Zinc oxide ZnO 20 g,

[0069] Sodium hydroxide NaOH 60g,

[0070] Potassium Sodium Tartrate KNaC 4 h 4 o 6 70g,

[0071] Dip the above-mentioned cleaned workpiece into the prepared zinc dipping solution at room temperature fo...

Embodiment 3

[0088] The workpiece material is 2A12 aluminum alloy, its chemical composition and content (wt%) are: Cu4.3, Mg1.6, Mn0.6, Si0.4, and the balance is aluminum. First, the aluminum alloy workpiece is treated to remove the surface oxide film, which is specifically completed by the following steps:

[0089] 1) Pretreatment, chemical degreasing, hot water washing, cold water washing, acid etching and water washing are carried out on the surface of the aluminum alloy workpiece in sequence. Let me repeat.

[0090] 2) For the first zinc immersion, prepare the zinc immersion solution first, and prepare according to the proportion relationship of dissolving the following quality compounds in 1 liter of water:

[0091] Zinc oxide ZnO 30 g,

[0092] Sodium hydroxide NaOH 70g,

[0093] Potassium Sodium Tartrate KNaC 4 h 4 o 6 90g,

[0094] Dip the above-mentioned cleaned workpiece into the prepared zinc dipping solution at room temperature for the first dipping zinc, a...

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Abstract

The invention relates to a surface three-step nitridation method of aluminium and aluminium alloy, comprising the following steps: 1, removing surface oxide-films; 2, conducting surface nitridation treatment, wherein the step 1 successively comprises: pretreating, conducting a first zinc immersion, washing, removing zinc, conducting a secondary zinc immersion, and washing and drying; and the step 2 successively comprises: discharging oxygen, heating up to let the furnace temperature be 300 DEG C, and controlling the ammonia dissociation rate below 10%; heating up to 560-590 DEG C for the first time; nitriding for the first time at the furnace temperature of 560-590 DEG C; heating up to 620-640 DEG C for the second time; conducting secondary nitriding at the furnace temperature of 620-640 DEG C; cooling to let the furnace temperature be 570-600 DEG C; nitriding for the third times at the furnace temperature of 570-600 DEG C; and denitriding at the furnace temperature of 570-600 DEG C. According to the invention, the surface dense oxide-films of aluminium and aluminium alloy can be effectively removed, the infiltration of nitrogen atoms is benefited, and nitridation treatment can be conducted by using a common gas nitriding furnace, thus the production cost is low, the operation is simple, the adaptability is wide, and the infiltrated layer has good quality.

Description

technical field [0001] The invention relates to a heat treatment process for aluminum alloys, in particular to a two-stage gas nitriding method for the surface of aluminum and aluminum alloys. Background technique [0002] Aluminum and aluminum alloys are widely used in engineering structures and machine manufacturing, especially in the automotive industry, because they have high specific strength and small specific gravity, which can reduce the weight of engineering structures and complete machines without reducing safety and stability. At the same time, aluminum and aluminum alloys also have good machinability. However, with the development of industrial technology, the lower hardness, lower wear resistance and corrosion resistance of aluminum and aluminum alloys make it unable to meet the harsh service conditions such as high relative movement between components, high mass flow and high corrosion. requirements. [0003] At present, the commonly used surface strength...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C8/24C23C8/02
Inventor 卢章平纪嘉明吴晶
Owner JIANGSU UNIV
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