Mixed film coating equipment for neodymium iron boron rare-earth permanent magnet components and manufacturing method thereof

A rare earth permanent magnet and mixed coating technology, applied in the manufacture of inductors/transformers/magnets, magnetic materials, electrical components, etc., can solve the problem of poor bonding force between the film and the substrate, high energy consumption and pollution, and low magnetron sputtering efficiency. and other problems, to achieve the effect of improving magnetic energy product and coercive force, improving corrosion resistance and reducing the amount of rare earth

Active Publication Date: 2014-06-04
SHENYANG CHINANORTH VACUUM TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The existing technology uses evaporation coating, the bonding force between the film layer and the substrate is poor, and there are deficiencies in improving the corrosion resistance of rare earth permanent magnet devices; there are also existing technologies that use magnetron sputtering coating, due to the low efficiency of magnetron sputtering, It is not suitable for low-cost mass production, and some have not solved the card installation technology, which is not easy to install, and the production is troublesome; some existing technologies use multi-arc ion coating, because there are large particles in the multi-arc ion coating, it cannot reach rare earth permanent magnet devices Corrosion resistance requirements; In order to solve the shortcomings of multi-arc ion plating, some people in the prior art thought of

Method used

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  • Mixed film coating equipment for neodymium iron boron rare-earth permanent magnet components and manufacturing method thereof
  • Mixed film coating equipment for neodymium iron boron rare-earth permanent magnet components and manufacturing method thereof
  • Mixed film coating equipment for neodymium iron boron rare-earth permanent magnet components and manufacturing method thereof

Examples

Experimental program
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Example Embodiment

[0046] Example 1

[0047] Manufactured as follows:

[0048] 1. Select 600Kg of alloys according to the composition of A1, A2, A3, and A4 in Table 1 for smelting. In the molten state, cast the alloy on a rotating copper roller with water cooling to cool to form alloy flakes, then carry out hydrogen crushing, and then carry out mixing after hydrogen crushing. After mixing the materials, jet milling is carried out, and then the materials are mixed with a mixer under the protection of nitrogen, and then sent to the nitrogen protection magnetic field orientation press for molding. The oxygen content in the protection box is 150ppm, the orientation magnetic field strength is 1.8T, and the temperature in the mold cavity is 2 ℃, the size of the magnetic block is 62×52×42mm, and the orientation direction is the 42-dimensional direction. After forming, it is packaged in a protective box, and then taken out for isostatic pressing. The isostatic pressing pressure is 200MPa, and then sent ...

Example Embodiment

[0058] Example 2

[0059] Select the composition in embodiment 1 to make NdFeB rare earth permanent magnet device, the coating selects the first layer of Dy-Al alloy plating, the second layer of Al+Al plating, and the third layer of Al plating for temperature experiments, and the results are listed in Table 4 , No. 1 is the comparative example without heating or heat treatment during coating. It can be seen from Table 4 that the coating temperature and the heat treatment temperature after coating have an impact on the magnetic properties of the material, which significantly improves the coercive force of the magnet, that is, The use temperature of the magnet is increased, and at the same use temperature, the amount of heavy rare earths can be reduced, saving scarce resources.

[0060] Table 4. Effect of coating temperature and heat treatment temperature on magnetic properties and corrosion resistance

[0061]

[0062] Note: 1. Corrosion resistance (PCT test)

[0063] ...

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Abstract

The invention discloses mixed film coating equipment for neodymium iron boron rare-earth permanent magnet components and a manufacturing method of the mixed film coating equipment. The film coating equipment comprises a vacuum chamber, cylinder rotating cathode magnetic control targets, plane cathode magnetic control targets, multi-arc ion targets, rotating stands and material baskets. In the working process, the rotating stands perform revolution in the vacuum chamber, and the two ends of each net-shaped material basket are installed on the corresponding rotating stand through rotary shafts and not only perform revolution along with the rotating stand, but also perform rotation. The cylinder rotating cathode magnetic control targets are installed in the rotating stands in the vacuum chamber, the plane magnetic control targets, the multi-arc ion targets, anode layer linear ion sources and a heating device are installed around the rotating stands in the vacuum chamber, and vacuum film coating is performed in a three-layer mode. The first layer is a magnetron sputtering coating layer, the thickness of the coating layer is 0.1 micrometer-5 micrometers, the second layer is a mixed coating layer of magnetron sputtering and multiple arcs, the thickness of the mixed coating layer is 1 micrometer-15 micrometers, the third layer is a magnetron sputtering coating layer, and the thickness of the coating layer is 0.1 micrometer-5 micrometers. Mixed film coating is adopted as the surface treatment process of the rare-earth permanent magnet components, so that the anti-corrosion capacity of the rare-earth permanent magnet components is improved, and meanwhile the magnetic performance of the rare-earth permanent magnet components is improved.

Description

technical field [0001] The invention belongs to the field of permanent magnet devices, and in particular relates to a mixed coating equipment and a manufacturing method for NdFeB rare earth permanent magnet devices. Background technique [0002] NdFeB rare earth permanent magnet materials, with their excellent magnetic properties, have been used more and more, and are widely used in medical nuclear magnetic resonance imaging, computer hard drives, audio, mobile phones, etc.; with the requirements of energy saving and low-carbon economy , NdFeB rare earth permanent magnet materials have begun to be used in auto parts, household appliances, energy saving and control motors, hybrid vehicles, wind power generation and other fields. [0003] The surface treatment process of rare earth permanent magnet devices in the prior art mainly includes electroplating Ni-Cu-Ni, electroplating Zn, electrophoresis, spraying and other technologies, and there is also a method of vacuum aluminum ...

Claims

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Application Information

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IPC IPC(8): H01F1/057H01F41/02C22C33/02C22C38/00B22F9/08B22F3/16C23C14/22
Inventor 陈晓东孙宝玉
Owner SHENYANG CHINANORTH VACUUM TECH CO LTD
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