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A kind of preparation method of machining tool

A technology of mechanical processing and cutting tools, which is applied in the field of preparation of mechanical processing cutting tools, can solve problems such as difficult control of cutting tool performance, uneven porosity, complicated preparation process, etc., and achieve the goal of ensuring self-sharpening, uniform porosity, and improving cooling and lubrication capabilities Effect

Active Publication Date: 2018-10-02
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved by the present invention is: to solve the complex preparation process and the difficulty in controlling the performance of the cutting tool in the existing machining tool preparation method, and to solve the problems of uneven porosity, inconsistent density and uneven strength in the cutting tool prepared by the current powder metallurgy hot pressing method

Method used

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  • A kind of preparation method of machining tool
  • A kind of preparation method of machining tool
  • A kind of preparation method of machining tool

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] (1) The cemented carbide powder (NiCo alloy, alumina and boron powder) is fused and sintered, and then the particle size of the powder obtained by the crushing method is 25 μm, and the dry powder is sent to the plasma spraying equipment;

[0032] (2) Smooth the surface of the stencil steel base with a thickness of 3cm (roughness R a≤1µm), then use dry air to clean the surface of the stencil and apply 0.1mm magnesium oxide coating;

[0033] (3) Start the spraying system and the manipulator for plasma spraying. The process parameters are: the main gas is Ar and N 2 , the gas flow of argon is 80L / min, the gas flow of nitrogen is 20L / min; the working current is 415A, the working voltage is 140V; the powder feeding gas of the powder feeder is Ar, and the gas flow is 60L / min; the distance between the nozzle and the substrate is 10cm, the moving speed of the nozzle is 0.01m / s, and the required thickness of plasma spraying is completed at one time according to a certain direct...

Embodiment 2

[0037] (1) The ceramic powder (alumina, titanium oxide, silicon nitride and boron powder) is fused and sintered, and then the particle size of the powder obtained by the crushing method is 10 μm, and the dry powder is sent to the plasma spraying equipment;

[0038] (2) Smooth the surface of the copper-based stencil with a thickness of 3cm (R a ≤1µm), and then use dry air to clean the surface of the stencil;

[0039] (3) Start the spraying system and the manipulator for plasma spraying. The process parameters are: the main gas is Ar and N 2 , the gas flow of argon is 100L / min, the gas flow of nitrogen is 30L / min; the working current is 450A, the working voltage is 120V; the powder feeding gas of the powder feeder is Ar, and the gas flow is 45L / min; the distance between the nozzle and the substrate is 12cm, the moving speed of the nozzle is 0.005m / s, and the required thickness of plasma spraying is completed at one time according to a certain direction of the template. The obt...

Embodiment 3

[0043] (1) The cemented carbide powder (tungsten carbide and Co) is fused and sintered, and then the particle size of the powder obtained by the crushing method is 45 μm, and the dry powder is sent to the plasma spraying equipment;

[0044] (2) Smooth the surface of the copper-based stencil with a thickness of 1cm (R a ≤1µm), and then use dry air to clean the surface of the stencil;

[0045] (3) Start the spraying system and the manipulator for plasma spraying. The process parameters are: the main gas is Ar and N 2 , the gas flow of argon is 120L / min, the gas flow of nitrogen is 30L / min; the working current is 420A, the working voltage is 160V; the powder feeding gas of the powder feeder is Ar, and the gas flow is 45L / min; the distance between the nozzle and the substrate is 12cm, the moving speed of the nozzle is 0.02m / s, and the required thickness of plasma spraying is completed at one time according to a certain direction of the stencil;

[0046] (4) Naturally cool the st...

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Abstract

The invention discloses a preparation method of a mechanical machining tool, and belongs to the technical field of manufacturing of mechanical machining tools. The preparation method comprises the following steps of preparing a hard alloy type tool or a ceramic tool with the thickness of 1mm-10mm by adopting a thermal spraying technique. By adopting a thermal spraying technique, the mechanical machining tool meeting the tool development trend can be prepared with high efficiency and low cost, and also the hard alloy type tool or the ceramic tool with an uniform tissue structure, high abrasion resistance and oxidation resistance and good high-temperature red hardness can be prepared on a corresponding template, wherein the material of the obtained tool can be formed by a single material, and also can be prepared from multiple layers of different materials in a combined spraying mode; the obtained tool can be subjected to corresponding secondary thermal treatment (such as carburization, nitridation, high-temperature sintering) or subjected to coating cladding, or can be obtained by directly processing. The tool prepared by the technique has good self-lubricating capability and self-chipping property as well as relatively high hardness and toughness, thereby prolonging the service life of the tool and improving the machining efficiency of the tool.

Description

technical field [0001] The invention relates to a preparation method of a machining tool, and belongs to the technical field of machining tool manufacturing. Background technique [0002] Commonly used machining tools mainly include carbide tools and ceramic tools. The above two kinds of tools are generally made by powder metallurgy process, and most of them are composed of a hard phase with high hardness and melting point and a binder (also called a binder phase). Among them, the hardness of the traditional YG and YT series carbide tools in the carbide tools can no longer meet the high-speed and high-strength processing materials, and impact fractures often occur. In order to improve the performance of cemented carbide cutting tools, at present, in terms of matrix materials, there have been the use of matrix materials such as ultra-fine grains and gradient alloys, as well as the addition of other elements and other high-performance cemented carbides to improve the performa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C4/134C23C4/06C23C4/10C23C4/126C23C4/129C23C4/131C23C4/067
Inventor 宋鹏刘光亮蒋业华周会会黄太红
Owner KUNMING UNIV OF SCI & TECH