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Brazing clad material used for metal surface

A technology for coating materials and metal surfaces, applied in welding/cutting media/materials, metal processing equipment, welding media, etc. It can improve the wetting ability, reduce the stress problem and reduce the investment cost.

Active Publication Date: 2015-09-16
无锡腾达海川新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Throughout the current research status of wear resistance and corrosion resistance of metal materials, the main surface wear resistance treatment methods currently used include thermal spraying, surfacing welding, hard alloy inserts, vapor deposition, laser cladding, spray forming and nano thermal spraying, etc. , its preparation process has been greatly developed, and its mechanical and wear-resistant and corrosion-resistant properties have also been improved to some extent. However, due to the spatial position and the difficulty in processing the hard alloy coating, it is difficult to accurately control the coating structure and coating surface thickness. The cladding metal is not easy to wet and other problems, so the cladding metal has a series of problems to be solved in the actual use process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Vacuum brazing of brazing filler metal and austenitic stainless steel surface: the size of two austenitic stainless steel samples is 40mm×40mm×3mm, the austenitic stainless steel is 1Cr18Ni9Ti stainless steel, and the brazing filler metal “metal cloth” is cut into Two 20mm×20mm sections.

[0015] The composition and mass percentage ratio of the solder cladding material are: WC-10Ni: 48%, Ni: 7%, NiCrBSi: 41%, binder: 4%. The main agent of the silicone resin adhesive is composed of the following components in weight percentage: 38.1% tetraethyl orthosilicate, 23.2% methyltriethoxysilane, 8.5% dimethyldiethoxysilane, 3.3% cis Butylene dioic anhydride, 5.2% styrene-butadiene rubber, 0.8% xylene, 8.8% talc, 6.7% acrylate rubber, 4.2% glyceryl mithoxypropyl trimethoxysilane, 1.2% hydroxyl-terminated polydimethylsilane Oxygen; the curing agent is composed of the following components in weight percentage: 15% diethylenetriamine, 21% o-hydroxybenzaldehyde, 16% diethylaminoprop...

Embodiment 2

[0022] Brazing material and 45# steel surface vacuum brazing: two pieces of 45# steel sample size are 40mm×40mm×3mm, and the brazing material “metal cloth” is cut into two 20mm×20mm sections. The shape of the solder cladding material is rectangular, and the thickness is 0.5-1.5mm. The solder cladding material is described as "metal cloth".

[0023]The composition and mass percentage ratio of the solder cladding material are: WC-10Ni: 51%, Ni: 11%, NiCrBSi: 34%, binder: 4%. The main agent of the silicone resin adhesive is composed of the following components in weight percentage: 35% tetraethyl orthosilicate, 24% methyltriethoxysilane, 9% dimethyldiethoxysilane, 3.0% cis Butylene dioic anhydride, 6.0% styrene-butadiene rubber, 1.0% xylene, 9.0% talc, 7.0% acrylate rubber, 5.0% glyceryl mithoxypropyl trimethoxysilane, 1.0% hydroxyl-terminated polydimethylsilane Oxygen; the curing agent is composed of the following components in weight percentage: 11% diethylenetriamine, 23% o-h...

Embodiment 3

[0030] Brazing filler metal and 42CrMo steel surface vacuum brazing: two 42CrMo steel samples have a size of 40mm×40mm×3mm, and the brazing filler metal “metal cloth” is cut into two 20mm×20mm sections.

[0031] The composition and mass percentage ratio of the solder cladding material are: WC-10Ni: 62%, Ni: 9%, NiCrBSi: 27%, binder: 2%. The main agent of the silicone resin adhesive is composed of the following components by weight percentage: 40% tetraethyl orthosilicate, 22% methyltriethoxysilane, 9% dimethyldiethoxysilane, 1.0% cis Butylene dioic anhydride, 7.0% styrene-butadiene rubber, 0.6% xylene, 10.0% talc, 6.0% acrylic rubber, 4.0% glycerylmethoxypropyltrimethoxysilane, 0.4% hydroxyl-terminated polydimethylsilane Oxygen; the curing agent is composed of the following components in weight percentage: 17% diethylenetriamine, 24% o-hydroxybenzaldehyde, 14% diethylaminopropylamine, 18% m-phenylenediamine, 17% dicyandiamide, 10% Butane tetracarboxylic anhydride, the main ag...

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Abstract

The invention discloses a brazing clad material used for a metal surface, wherein the clad material is powder particles that is constituted of the follow components with weight percent; Ni tungsten carbide powder ( WC-10 Ni) is within 48 percent to 62 percent; Ni powder is within 7 percent to 11 percent; NiCrBSi alloyed powder (AWS BNi-2) is within 27 percent to 45 percent; binder occupies the rest percentage; the size of the Ni tungsten carbide powder particle is within 5 to 15 micro-meter; the size of the Ni powder particle is within 30 to 45 micro-meter; the NiCrBSi alloyed powder particle is within 25 to 35 micro-meter; and the degree of the metal bonding phase between Ni tungsten carbide powder particles is less or equal to 0.3 micro-meter. According to the invention, under the effect of the organic silicon resin binding material and the epoxy resin binding material, the component of the brazing material is uniform and has specific binding property; and the brazing clad material won't be fell off, thus facilitating to the atomic diffusion and the interface reaction during the high temperature connection process and improving the wetting ability of the clad material and the performance of the metal surface.

Description

technical field [0001] The invention relates to a welding material, in particular to a brazing cladding material for metal surfaces. Background technique [0002] In industrial production, mechanical parts often wear and corrode during mechanical transmission and contact, which often become the main form of failure of various mechanical equipment workpieces, resulting in reduced working efficiency of mechanical devices and greatly shortened service life of mechanical parts. A series of problems such as frequent maintenance and replacement, lower product quality, increased material consumption, and greatly increased investment costs have caused serious economic losses and reduced work efficiency. Widespread attention outside. [0003] With the rapid development of my country's high-tech industry, in geological exploration, aerospace, national defense, nuclear industry, petroleum, electric power, bioengineering development and other fields, working in extremely harsh environm...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/24B23K35/363
CPCB23K35/24B23K35/3601B23K35/3613
Inventor 许祥平王锡岭邹家生杨俊
Owner 无锡腾达海川新材料有限公司
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