Manufacture method for autoclaved fly-ash aerated concrete block

A technology of air-entrained concrete and its manufacturing method, which is applied in the field of building materials, can solve the problems of low foaming ratio, low compressive strength, and high production cost, and achieve the effects of lowering the sintering temperature, compacting the structure, and improving the sintering condition

Active Publication Date: 2015-12-09
铜陵铜冠建安新型环保建材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the compressive strength of the autoclaved fly ash aerated concrete block produced by this method is slightly lower, only 3Mpa, and quality problems such as shelling and cracking are prone to occur when used for building walls; the foaming ratio of the blowing agent is low , generally 6~10 times; the processing of sintered aggregate raw materials requir

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) After mixing 5Kg of fly ash, 3Kg of quicklime and 2Kg of desulfurized gypsum, grind them finely in a ball mill to obtain mixture A. The particle size of mixture A is less than 0.05mm; use a crusher to crush 70Kg of waste fly ash aerated blocks Crushing, get particle size less than 10mm and greater than 6mm particles stand-by; 7Kg waste concrete is crushed, and the fineness of waste concrete after crushing is 70 mesh; 8Kg waste glass is crushed, and the fineness of waste glass after crushing is 70 mesh; Mixture A, crushed waste fly ash aerated block, crushed waste concrete, crushed waste glass and 5Kg water glass are stirred and mixed, and then granulated by a granulator to obtain semi-finished product B and granules of semi-finished product B. The diameter is less than 12mm and greater than 8mm; the semi-finished product B is sintered in a sintering machine, the sintering temperature is 950°C, the heating rate of the sintering machine is 50°C / 15min, and the temperatu...

Embodiment 2

[0038] (1) After mixing 7Kg of fly ash, 4Kg of quicklime and 3Kg of desulfurized gypsum, grind them finely in a ball mill to obtain mixture A. The particle size of mixture A is less than 0.05mm; use a crusher to crush 60Kg of waste fly ash aerated blocks Crushing, get the particles with particle diameter less than 10mm and greater than 6mm for use; 10Kg waste concrete is crushed, and the fineness of waste concrete after crushing is 70 mesh; 10Kg waste glass is crushed, and the fineness of waste glass after crushing is 70 mesh; Mixture A, crushed waste fly ash aerated block, crushed waste concrete, crushed waste glass and 6Kg water glass are stirred and mixed, and then granulated by a granulator to obtain semi-finished product B and granules of semi-finished product B. The diameter is less than 12mm and greater than 8mm; the semi-finished product B is sintered in a sintering machine, the sintering temperature is 980°C, the heating rate of the sintering machine is 50°C / 15min, and...

Embodiment 3

[0046] (1) After mixing 5.5Kg fly ash, 4.5Kg quicklime and 3.5Kg desulfurized gypsum, grind them finely in a ball mill to obtain mixture A, the particle size of which is less than 0.05mm; mix 64Kg waste fly ash aerated block Use a crusher to crush, and take particles with a particle size of less than 10mm and greater than 6mm for use; crush 8Kg of waste concrete, and the fineness of the waste concrete after crushing is 70 mesh; crush 9Kg of waste glass, and the fineness of the waste glass after crushing is 70 mesh Purpose; use granulator to granulate after mixture A, waste fly ash aerated block through crushing, waste concrete through crushing, waste glass through crushing and 5.5Kg water glass are stirred and mixed to obtain semi-finished product B, The particle size of the semi-finished product B is less than 12mm and greater than 8mm; the semi-finished product B is sintered in a sintering machine at a sintering temperature of 965°C, the heating rate of the sintering machine ...

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Abstract

The invention relates to a manufacture method for an autoclaved fly-ash aerated concrete block, and belongs to the field of building materials. The method comprises performing granulation and sintering on a waste fly-ash aerated block, fly ash, quicklime, desulfurized gypsum, waste concrete, crushed waste glass and water glass, so as to obtain an aggregate C; and then preparing a mixed slurry from a non ferrous metal slag powder, cement, quicklime, the aggregate C, desulfurized gypsum, an efficient foaming agent, an efficient mortar thickening powder, sodium poly[(naphthaleneformaldehyde)sulfonate], polyvinyl alcohol, aluminium hydroxide and water, pouring into a die for molding, and performing autoclave curing, so as to obtain the target product. The method consumes a large amount of solid wastes, and the building block firm in bonding, good in impermeability and low in shrinkage value, and quality disadvantages such as peeling, cracking and the like of a built wall are overcome. By adding the aggregate C with high strength and light weight, the autoclaved fly-ash aerated concrete block is improved in structure, improved in limit load and compressive strength, and high in thermal-insulation performance. The efficient foaming agent is capable of forming stable foams, and is large in foaming amount and high in foaming multiple.

Description

Technical field [0001] The invention involves a manufacturing method of steaming powder and coal ash plus gas, which is the field of building materials. Background technique [0002] With the continuous improvement of living standards, the solid waste generated in human daily life and production will produce billions of tons of garbage each year. Due to the large discharge volume, complicated components, and pollution, resources and sociality.It is necessary to be harmless, resource, reduced, and socialized.For example, the remaining waste or sources of concrete wastes such as the surplus waste or source demolished flooring flooring, it can neither discharge it to the ditch (because it is easy to pollute the waterway), nor can it be sold by it.Fitting requires additional landfills, machinery, labor and other treatment costs, and the burden is large.Source life, industry, medical, etc. The glass waste produced, so the source is complicated and cumbersome.During the production, pro...

Claims

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Application Information

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IPC IPC(8): C04B28/02C04B38/02C04B18/14C04B22/14C04B24/20C04B24/26
CPCY02W30/91
Inventor 丁成树
Owner 铜陵铜冠建安新型环保建材科技有限公司
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