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A kind of preparation method of polycarboxylate water reducer

A technology of water reducing agent and polycarboxylic acid, which is applied in the field of preparation of polycarboxylic acid water reducing agent, can solve the problems of large investment in fixed assets, slow production efficiency, long production process, etc., and achieve simplified production equipment, low energy consumption, Effects with short compositing times

Active Publication Date: 2018-05-08
KZJ NEW MATERIALS GROUP CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] On the one hand, the current production process of polycarboxylate superplasticizers mostly adopts heating methods, such as steam heating, heat conduction oil heating, etc., which will cause environmental pollution
[0005] On the other hand, the current production process of polycarboxylate superplasticizers is relatively long, generally takes about 4 to 5 hours, and the production efficiency is slow, so it needs to be stocked in advance, and a certain amount of inventory needs to be occupied, resulting in waste of resources and large investment in fixed assets.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) Weigh each component according to the following parts by weight: 300 parts of 60% isopentenyl polyoxyethylene ether aqueous solution, 0.6 parts of PPE-15000, 0.6 parts of GML, 30 parts of vinyl acetate, 40 parts of acrylic acid, and 3 parts of hydrogen peroxide , 2 parts of sodium acetate, 0.3 part of azobisisobutylamidine hydrochloride, 0.2 part of 2-mercaptoethanol, 0.2 part of Mohr's salt and an appropriate amount of sodium hydroxide;

[0031] (2) Mix water, PPE-1500 and GML evenly and fully dissolve, then add vinyl acetate and acrylic acid under nitrogen protection and stirring to make a stable and uniform monomer emulsion;

[0032] (3) At room temperature (5-30°C), add 1 / 3 of hydrogen peroxide, 1 / 3 of monomer emulsion and sodium acetate to the above-mentioned isopentenyl polyoxyethylene ether aqueous solution at one time, and maintain the pH of the solution at 4 to 5, and stir evenly;

[0033] (4) Add dropwise the remaining hydrogen peroxide, the remaining mon...

Embodiment 2

[0037] (1) Weigh each component according to the following parts by weight: 400 parts of 60% methallyl polyoxyethylene ether aqueous solution, 1 part of PPE-1500, 1 part of GML, 40 parts of methyl acrylate, 40 parts of maleic acid, 4.5 parts of ammonium sulfate, 1.5 parts of sodium acetate, 0.2 parts of azobisisobutylimidazoline hydrochloride, 0.3 parts of 2-mercaptoacetic acid, 0.4 parts of ferrous chloride and appropriate amount of sodium hydroxide;

[0038] (2) Mix water, PPE-1500 and GML evenly and fully dissolve, then add methyl acrylate and maleic acid under nitrogen protection and stirring to make a stable and uniform monomer emulsion;

[0039] (3) At room temperature (5-30°C), add 1 / 3 of ammonium persulfate, 1 / 3 of monomer emulsion and sodium acetate to the above-mentioned methallyl polyoxyethylene ether aqueous solution at one time to maintain the concentration of the solution. The pH value is 4-5, and stir evenly;

[0040] (4) Add dropwise the remaining ammonium per...

Embodiment 3

[0044] (1) Weigh each component according to the following parts by weight: 500 parts of 60% isopentenyl polyoxyethylene ether aqueous solution, 1.5 parts of PPE-1500, 1.5 parts of GML, 50 parts of butyl acrylate, 30 parts of itaconic acid, 3.6 parts of sodium persulfate, 2 parts of sodium acetate, 0.4 part of azobiscyanovaleric acid, 0.2 part of 3-mercaptopropionic acid, 0.5 part of ferrous sulfate and an appropriate amount of ethanolamine;

[0045] (2) Mix water, PPE-1500 and GML evenly and fully dissolve, then add butyl acrylate and itaconic acid under nitrogen protection and stirring to make a stable and uniform monomer emulsion;

[0046] (3) At room temperature (5-30°C), add 1 / 3 of sodium persulfate, 1 / 3 of monomer emulsion and sodium acetate to the above isopentenyl polyoxyethylene ether aqueous solution at one time to maintain the pH of the solution The value is 4~5, and stir evenly;

[0047] (4) Add dropwise the remaining sodium persulfate, the remaining monomer emuls...

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PUM

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Abstract

The invention discloses a preparation method of a polycarboxylate superplasticizer. The preparation method comprises the following steps: (1) weighing components; (2) uniformly mixing water and an emulsifying agent for full dissolution, and then adding unsaturated ester and unsaturated acid while stirring under the protection of nitrogen to prepare stable and uniform monomer emulsion; (3) adding 30-35% of an oxidant, 30-35% of the monomer emulsion and a buffering agent into an unsaturated polyethenoxy ether solution once at normal temperature, maintaining the pH value of the solution to be 3.8-5.5, and stirring uniformly; (4) dropwise adding the remaining oxidant, the remaining monomer emulsion, a first solution and a second solution into the materials of the step (3), and performing curing; (5) adding an alkaline regulator into the materials of the step (4) to perform neutralization so as to obtain the polycarboxylate superplasticizer. The preparation method disclosed by the invention is easy in condition control, does not need heating during production, and is less in energy consumption, short in synthesis time, simple and convenient in production, low in cost and friendly to environment.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a preparation method of a polycarboxylate water reducer. Background technique [0002] With the development of concrete in the direction of high performance and multifunctionality, concrete is required to have high workability, high strength and high durability, and can meet the application in many special cases. Superplasticizers with hyperdispersive properties have become one of the indispensable components in high performance concrete. [0003] In recent years, with the country's increasing emphasis on energy saving and emission reduction and the rapid promotion of the concept of low-carbon economy, scientific and technological workers are striving to improve the performance of concrete water reducing agents and also pay attention to how to reduce their energy consumption. In particular, enterprises are trying to find products with low energy consumptio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F283/06C08F220/14C08F220/18C08F218/08C08F220/28C08F220/06C08F222/02C08F222/06C08F4/40C08F2/30C04B24/26C04B103/30
Inventor 柯余良陈小路方云辉曾贤华张小芳吴银财
Owner KZJ NEW MATERIALS GROUP CO LTD
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