Abrasion-resistant gear and preparation method
A gear and gear material technology, applied in belts/chains/gears, mechanical equipment, components with teeth, etc., can solve casting difficulties, reduce sintering activation energy and other problems, achieve high strength and hardness, good wear resistance and impact resistance
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Embodiment 1
[0016] A wear-resistant gear and a preparation method thereof, the main preparation steps of which are as follows:
[0017] (1) Raw material weighing: According to the performance requirements of the gear material, weigh the appropriate amount of the following component materials according to the ratio: iron: 82.1%, manganese dioxide: 0.3%, molybdenum disulfide: 0.5%, nickel oxide: 0.1%, Cobalt carbide: 0.3%, silicon carbide: 1%, silicon dioxide: 1%, chromium: 0.2%, tin: 1.5%, copper: 12%, phosphorus: 0.1%, zirconium: 0.1%, graphite: 0.3%, lanthanum Cerium alloy: 0.5%;
[0018] (2) Pretreatment: According to the physical properties of each component, dry the above powder in a clean oven at 50 degrees Celsius for 2 hours;
[0019] (3) Component mixing: add the above-mentioned dried powders into the powder mixer one by one, and fully stir and mix for 0.5 hours, then add 0.5% of the auxiliary agent, the auxiliary agent is zinc stearate , continue stirring and mixing for 1 hour;...
Embodiment 2
[0024] A wear-resistant gear and a preparation method thereof, the main preparation steps of which are as follows:
[0025] (1) Raw material weighing: according to the performance requirements of the gear material, weigh the appropriate amount of the following component materials according to the ratio: iron: 65%, manganese dioxide: 1.2%, molybdenum disulfide: 1.6%, nickel oxide: 0.9%, Cobalt carbide: 1.2%, silicon carbide: 3%, silicon dioxide: 3%, chromium: 0.8%, tin: 3.5%, copper: 15%, phosphorus: 0.3%, zirconium: 0.5%, graphite: 2%, lanthanum Cerium alloy: 2%;
[0026] (2) Pretreatment: According to the physical properties of each component, dry the above powder in a clean oven at 200 degrees Celsius for 2-48 hours;
[0027] (3) Component mixing: add the above-mentioned dried powders to the powder mixer one by one, and fully stir and mix for 5 hours, and then add 0.8% additives, the additives are zinc stearate , continue stirring and mixing for 3 hours;
[0028] (4) Pref...
Embodiment 3
[0032] A wear-resistant gear and a preparation method thereof, the main preparation steps of which are as follows:
[0033] (1) Raw material weighing: According to the performance requirements of the gear material, weigh the appropriate amount of the following component materials according to the ratio: iron: 71.2%, manganese dioxide: 0.3%, molybdenum disulfide: 0.5%, nickel oxide: 0.1%, Cobalt carbide: 0.3%, silicon carbide: 1%, silicon dioxide: 3%, chromium: 0.8%, tin: 3.5%, copper: 15%, phosphorus: 0.3%, zirconium: 0.5%, graphite: 2%, lanthanum Cerium alloy: 1.5%;
[0034] (2) Pretreatment: According to the physical properties of each component, dry the above powder in a clean oven at 80 degrees Celsius for 48 hours;
[0035] (3) Mixing of components: add the above-mentioned dried powders into the powder mixer one by one, and fully stir and mix for 5 hours, then add 0.2% additives, the additives are zinc stearate , continue stirring and mixing for 3 hours;
[0036] (4) P...
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