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Treatment method and system for hot metallized pellets

A technology of metallized pellets and a processing method, which is applied to the processing system of hot metallized pellets and the processing field of hot metallized pellets, can solve the problems of high equipment requirements, high cost and high production cost, and achieves the promotion of The effect of displacement reaction, improving grindability and reducing water consumption of water quenching

Inactive Publication Date: 2017-02-22
JIANGSU PROVINCE METALLURGICAL DESIGN INST
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The current treatment methods for tin stripping waste liquid include neutralization method, chemical precipitation method, electrolysis method, diffusion dialysis-ion membrane electrodeposition combined process, etc., but the production costs of the above methods are relatively high due to the limitations of raw materials and power consumption.
[0004] Chinese Patent Application Publication No. CN 103956487 A discloses a method for preparing lithium iron phosphate by utilizing metallized pellets in a rotary hearth furnace. The metallized pellets are subjected to multiple processes such as crushing, grinding, magnetic separation, grinding, and secondary magnetic separation. treatment, and then use the iron-based alloy, the process is longer; and the invention adopts metallized pellets - grinding - wet magnetic separation - mixing - drying - sintering process, the material has been through high temperature - low temperature - high temperature and dry process - Wet-dry treatment, high energy consumption, so the cost is high; the obtained lithium iron phosphate may also affect its product quality due to impurities brought in by the iron-based alloy
Chinese Patent Application Publication No. CN 101200320A discloses a high-carbon metallized pellet for treating waste water and its preparation method. Carbon-containing materials and iron-containing raw materials are used as raw materials to prepare high-carbon metallized pellets. This method is only applicable to For the treatment of electrolytic filter materials, and in the acidic aqueous electrolyte solution, carbon and iron are used as cathode and anode, and Fe 2+ The reduction of heavy metals and organic pollutants can be realized by the reduction of carbon and carbon, so the treatment effect and production cost are not ideal, and the recovery of valuable elements cannot be realized, so the economic benefit is poor
Chinese patent application publication number CN 104986892A discloses a treatment method for tin stripping waste liquid, including adding sulfate to the tin stripping waste liquid, adjusting the pH value to 1.0-1.5, and then adding polyacrylamide flocculant to recover tin and copper Add ammonia water with a concentration of 18-25% to the wastewater for neutralization to recover copper, and then further treat the wastewater; that is, in different pH systems, due to the different forms of metal ions, they can be separated and recovered step by step. The tin and copper in the tin waste liquid make full use of the resources in the tin stripping waste liquid; but the metal recovered by the invention exists in the form of hydroxide, and its product value is low, and it needs to be carried out under strong acid conditions, and many Neutralization and precipitation are carried out for the first time, so the requirements for equipment are higher

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  • Treatment method and system for hot metallized pellets
  • Treatment method and system for hot metallized pellets

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] [1] The tin stripping waste liquid is joined in the water quenching device, and then in the tin ion waste liquid of 500g / L, an excessive amount of calcium carbide slag waste liquid is added to obtain a pH value of 8 alkaline water quenching solution ( The flow chart of the processing method of hot metallized pellets is shown in figure 2 );

[0031] [2] After the process of "latite nickel ore-carbon pellets-rotary hearth furnace direct reduction" process, hot metallized pellets rich in nickel-iron alloy particles, metallization rate of 80%, and temperature of 800 °C were obtained. , put it directly into the water quenching device to obtain an alkaline sensible heat solution with a temperature of 100 ° C. By controlling the ratio of metallized pellets and tin stripping waste liquid, the ratio of metallic iron in nickel-iron alloy particles to tin ions in tin-containing wastewater With a molar ratio of 10:1, the nickel-iron alloy particles in the metallized pellets gradu...

Embodiment 2

[0038] [1] Add the tin stripping waste liquid to the water quenching device, and then add excessive carbide slag waste liquid to the tin stripping waste liquid with a tin ion concentration of 5g / L to obtain an alkaline water quenching solution with a pH value of 8.5;

[0039] [2] After the process of "nickel smelting slag - carbon pellets - direct reduction in rotary hearth furnace", hot metallized balls rich in low-nickel-iron alloy particles, metallization rate of 85%, and temperature of 900 °C were obtained. The pellets are directly put into the water quenching device to obtain an alkaline sensible heat solution with a temperature of 80°C. By controlling the ratio of the metallized pellets and the tin stripping waste liquid, the metal iron in the low-nickel-iron alloy particles and the tin in the tin-containing wastewater The molar ratio of the ions is 100:1. The low-nickel-iron alloy particles in the metallized pellets gradually undergo a replacement reaction with the tin s...

Embodiment 3

[0046] [1] Add the tin stripping waste liquid to the water quenching device, and then add excessive carbide slag waste liquid to the tin stripping waste liquid with a tin ion concentration of 50 mg / L to obtain an alkaline water quenching solution with a pH value of 9;

[0047] [2] After the process of "iron concentrate-carbon pellets-rotary hearth furnace direct reduction" process, hot metallized pellets rich in metallic iron particles, metallization rate of 95%, and temperature of 1000°C will be obtained , put it directly into the water quenching device to obtain an alkaline sensible heat solution with a temperature of 70 ° C. By controlling the ratio of the metallized pellets and the tin stripping waste liquid, the metal iron in the metallized pellets and the tin in the tin-containing waste liquid The molar ratio of the ions is 1000:1. The metal iron particles in the metallized pellets gradually undergo a replacement reaction with the tin stripping waste liquid to generate me...

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Abstract

The invention discloses a treatment method and system for hot metallized pellets. The treatment method for the hot metallized pellets is disclosed firstly, an alkaline water quenching solution is prepared from a tin stripping waste liquid and carbide slag, and the metallized pellets are subjected to a replacement reaction to generate metallic tin and ferrous ions by the aid of sensible heat produced when the hot metallized pellets are subjected to water quenching in the alkaline water quenching solution; the ferrous ions react with the carbide slag to generate ferrous hydroxide sediment; and subsequently, metallic iron / iron alloy particles, iron oxide red and metallic tin are obtained through treatment such as grinding, magnetic separation, gravity concentration, calcination and the like. The system for implementing the treatment method is further disclosed and comprises a water quenching device for the hot metallized pellets, a grinding device, a magnetic separation device, a gravity concentration grading device, a calcination device and a gravity concentration separating device. With the treatment method and system for the hot metallized pellets, the hot metallized pellets, the carbide slag and the tin stripping waste liquid are utilized comprehensively, and high-quality iron products, the high-quality iron oxide red and the high-quality metallic tin are produced.

Description

technical field [0001] The invention relates to a processing method for hot metallized pellets, and also relates to a processing system for hot metallized pellets, belonging to the technical field of metallurgy. Background technique [0002] Metallized pellets generally refer to roasted products obtained after direct reduction of iron-containing material pellets, in which iron mainly exists in the form of metallic iron or iron alloy (iron in iron alloy exists in the form of metallic iron), so its metallization rate can generally reach 60 %~95%. At present, metallized pellets are processed in two ways. One way is that the hot metallized pellets are directly sent into the smelting furnace, and the molten iron / iron alloy and molten slag are obtained after melting and separation; the other way The metallized pellets are water quenched, crushed, and then separated by grinding and magnetic separation to obtain metal iron / iron alloy particles and tailings. Among them, when the me...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/00C22B25/06C22B1/00C21B13/00
CPCC21B13/0046C22B1/00C22B7/006C22B25/04C22B25/06Y02P10/20
Inventor 刘占华陈文亮曹志成薛逊吴道洪
Owner JIANGSU PROVINCE METALLURGICAL DESIGN INST