Preparation method of high-nicotine tobacco extract

A technology of tobacco extract and high nicotine, applied in tobacco, tobacco processing, food science and other directions, can solve the problems of weak product aroma, increase irritation and miscellaneous gas, loss of aroma components, etc. Improve smoking quality and maintain the effect of tobacco aroma

Active Publication Date: 2017-03-22
ZHENGZHOU TOBACCO RES INST OF CNTC
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  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

Currently commercially available tobacco extracts are mostly extracted with different concentrations of ethanol as a solvent. This method has two major disadvantages: ① part of the aroma components are lost during the extraction process, and the aroma of the product is weak; ② in addition to the aroma components in the product, there are also There are pectin, protein, and hemicellulose substances, which will be cracked to produce some harmful components during the smoking process of cigarettes, and at the same time increase the irritation and miscellaneous gas of smoking, and affect the sensory quality (Song Peng. Research on Harmful Components in Air and Improvement of Cigarette Quality[D]. Xi'an: Northwest University, 2008.; Chi Jingji, et al. Correlation Analysis between Main Chemical Indexes of Tobacco Leaf and Smoking Quality[J]. Journal of Agricultural Sciences of Yanbian University ,2006,28(3):208-210.)
However, ethanol and water are highly polar solvents, and the obtained extracts are mainly composed of highly polar and non-volatile components. In addition, high-temperature heating and extraction will easily cause the loss of some heat-sensitive and volatile aroma components. Even if molecular distillation technology is used to separate and enrich Light components, but the small and medium polar aroma components lost in the early stage can no longer be made up
The invention patent of publication number CN104687241A uses shredded stems, low-grade shredded tobacco or other natural products as raw materials, sequentially extracts them with low, medium, and high polarity solvents, and then mixes and dissolves the extracted extract with ethanol and / or propylene glycol to obtain tobacco that can improve the combustion of cut stems. Smoking quality tobacco liquid, in which low-polarity solvents such as petroleum ether, cyclohexane or n-hexane, medium-polarity solvents ether, acetone, dichloromethane or ethyl acetate, high-polarity solvents methanol or acetic acid, these solvents are mostly It is a volatile, flammable and toxic solvent, which has high requirements for industrial production equipment and personnel, is difficult to operate and has high extraction costs

Method used

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  • Preparation method of high-nicotine tobacco extract

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Experimental program
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Effect test

Embodiment 1

[0027] The preparation method of high nicotine tobacco extract in the present embodiment comprises the following steps:

[0028] 1) Pretreatment: Weigh 1 kg of flue-cured tobacco raw material, place the raw material in a SY-III-A experimental tobacco processor, spray commercially available ammonia water with 2% of the raw material mass, and place it in a sealed place for 12 hours to fully absorb the tobacco leaves, then heat Bake at 40°C for 2 hours;

[0029] 2) Pulverize the baked material to 10 meshes, and roll it through a rolling-type wall breaking machine for 3 times to obtain powder;

[0030] Subcritical extraction: add butane (mass ratio 1:8) to the powder, extract at a temperature of 25°C and saturated vapor pressure for 2 hours to obtain an extract;

[0031] The extract is placed in a separation tank, and the solvent is separated by the principle of vacuum evaporation to obtain a crude extract;

[0032] Add 5 times the mass of 95% ethanol to the crude extract while ...

Embodiment 2

[0037] The preparation method of high nicotine tobacco extract in the present embodiment comprises the following steps:

[0038] 1) Pretreatment: Weigh 1 kg of flue-cured tobacco raw material, place the raw material in a SY-III-A type experimental tobacco processor, spray a 10% histidine saturated aqueous solution of the raw material quality, seal and place for 6 hours, so that the tobacco leaves can be fully absorbed, Then heat to 70°C and bake for 5h;

[0039] 2) Pulverize the baked material to 100 mesh, and roll it through a rolling-type wall breaking machine for 3 times to obtain powder;

[0040] Subcritical extraction: add dimethyl ether (mass ratio 1:12) to the powder, extract at a temperature of 45°C and saturated vapor pressure for 0.5h to obtain an extract;

[0041] The extract is placed in a separation tank, and the solvent is separated by the principle of vacuum evaporation to obtain a crude extract;

[0042] Add 10 times the mass of 95% ethanol to the crude extra...

Embodiment 3

[0047] The preparation method of high nicotine tobacco extract in the present embodiment comprises the following steps:

[0048] 1) Pretreatment: Weigh 1 kg of flue-cured tobacco raw material, place the raw material in a SY-III-A type experimental tobacco processor, spray 25% lysine saturated aqueous solution of the raw material quality, seal and place for 10 hours, so that the tobacco leaves can be fully absorbed, Then heat to 60°C and bake for 3h;

[0049] 2) Pulverize the baked material to 50 mesh, and roll it through a roller-type wall breaking machine for 3 times to obtain powder;

[0050] Subcritical extraction: add butane (mass ratio 1:10) to the powder, extract at a temperature of 45°C and saturated vapor pressure for 1.5 hours to obtain an extract;

[0051] The extract is placed in a separation tank, and the solvent is separated by the principle of vacuum evaporation to obtain a crude extract;

[0052] Add 8 times the mass of absolute ethanol to the crude extract wh...

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Abstract

The invention discloses a preparation method of a high-nicotine tobacco extract. The preparation method of the high-nicotine tobacco extract belongs to the field of tobacco additives, and mainly comprises three steps of raw material pretreatment, subcritical extraction and molecular distillation. A baking process is adopted for pretreating tobacco leaves, so that reducing sugar of tobacco and a nitrogen-containing compound are promoted to generate maillard reaction, substances such as pyrone and furanone are produced, the baking aroma is improved, the reducing sugar content is reduced, the suction offensive odor is reduced, meanwhile, combined-state nicotine in the tobacco leaves is converted into a free state, and the content of the free-state nicotine is improved. A weak polar solvent is adopted for subcritical extraction, so that the extraction rate of tobacco feature aroma substances and the free-state nicotine can be improved; and low-temperature molecular distillation is combined, so that low-boiling-point aroma substances and the nicotine can be effectively enriched, the damage on thermosensitive substances due to high temperature is avoided, and meanwhile, the content of macromolecular substances such as pectin and protein in an extract is reduced. The method is simple in preparation process, simple and convenient to operate, and suitable for industrial production and application.

Description

technical field [0001] The invention relates to a preparation method of high-nicotine tobacco extract, which belongs to the field of tobacco additives. Background technique [0002] In recent years, with the effective implementation of the Framework Convention on Tobacco Control, the gradual expansion of the scope of smoking bans in public places around the world, and consumers' increasing concern for their own health, the research and development of low-tar cigarette products has become increasingly important. But at the same time, it is inevitable that the aroma and taste of cigarettes will decline, and adding flavor to cigarettes is an important method to improve the taste. [0003] Tobacco extract is extracted from tobacco and contains tobacco's original aroma-causing substances. Compared with natural flavors, tobacco extract has better harmony with cigarettes and can enhance the aroma of cigarettes. [0004] Common methods for preparing tobacco extracts include solvent...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B15/26A24B15/24
CPCA24B15/243A24B15/26
Inventor 徐秀娟张文娟刘珊霍现宽杨伟平何保江姬凌波屈展胡军
Owner ZHENGZHOU TOBACCO RES INST OF CNTC
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