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Ceramic fire-resistant functional filling material as well as preparation method and purpose thereof

A ceramization and filler technology, applied in chemical instruments and methods, other chemical processes, binder additives, etc., to achieve the effect of increasing the amount of filling, increasing the conversion rate of ceramics, and increasing compatibility

Inactive Publication Date: 2017-12-22
成都众一高材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The present invention aims to overcome the defects of the existing ceramized silicone rubber, and provides a ceramized refractory functional filler and its preparation method and application

Method used

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  • Ceramic fire-resistant functional filling material as well as preparation method and purpose thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The composition of raw materials by weight is:

[0050] Porcelain powder: 85 parts of calcium carbonate, 10 parts of aluminum hydroxide;

[0051] Silane coupling agent: 5 parts of vinyltriethoxysilane;

[0052] Diluent: 10 parts of a solution prepared by ethanol and distilled water in a weight ratio of 8:1;

[0053] pH regulator: 0.01 part of acetic acid;

[0054] Vinyl polysiloxane: 5 parts of vinyl-terminated polydimethylsiloxane (Vi-PDMS);

[0055] Ceramic aid: 5 parts of boric acid;

[0056] A. First dissolve the silane coupling agent in the diluent, adjust the pH value to 3 for hydrolysis with a pH regulator, and obtain a hydrolyzate until the solution is clear and transparent; 10 parts of alumina), ceramizing additives were added into the gravity-free mixer, mixed for 40 minutes, then discharged, dried at 120°C for 2 hours, and the diluent (ethanol and water) was removed to obtain a modified coupling agent Porcelain powder;

[0057] B. Add the coupling agent...

Embodiment 2

[0065] The composition of raw materials by weight is:

[0066] Porcelain powder: 20 parts of calcium carbonate, 5 parts of magnesium oxide, 5 parts of magnesium hydroxide, 20 parts of wollastonite powder, 30 parts of alumina, 10 parts of mica powder, and 10 parts of low-temperature glass powder;

[0067] Silane coupling agent: 3 parts of n-dodecyltriethoxysilane;

[0068] Diluent: 10 parts of a solution prepared by methanol and distilled water in a weight ratio of 10:1;

[0069] pH regulator: 0.03 parts of citric acid;

[0070] Vinyl polysiloxane: 5 parts of vinyl-terminated polymethyl vinyl siloxane (viscosity 300mPa∙s);

[0071] Ceramic additive: 10 parts of low-temperature glass powder;

[0072] A. Dissolve n-dodecyltriethoxysilane in the diluent first, add citric acid to adjust the pH value to 4 for hydrolysis until the solution is clear and transparent to obtain a hydrolyzate; 20 parts of calcium, 5 parts of magnesium oxide, 5 parts of magnesium hydroxide, 20 parts of...

Embodiment 3

[0082] The composition of raw materials by weight is:

[0083] Porcelain powder: 50 parts of mica powder, 10 parts of aluminum hydroxide, 15 parts of wollastonite powder, 5 parts of silicon dioxide, 10 parts of kaolin powder;

[0084] Silane coupling agent: 1 part of vinyltrimethoxysilane;

[0085] Diluent: 20 parts of a solution prepared by methanol and distilled water at a weight ratio of 9:1;

[0086] pH regulator: 0.02 parts of hydrochloric acid with a concentration of 0.01mol / L;

[0087] Vinyl polysiloxane: 6 parts of vinyl-terminated polydimethylsiloxane (Vi-PDMS);

[0088] Ceramic additives: 2 parts of borax, 2 parts of glass fiber powder;

[0089] A. Dissolve vinyltrimethoxysilane in the diluent first, adjust the pH value to 3-4 with hydrochloric acid with a concentration of 0.01mol / L for hydrolysis, until the solution is clear and transparent to obtain a hydrolyzate; then use the hydrolyzate to form porcelain powder Body (50 parts of mica powder, 10 parts of alumi...

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Abstract

The invention belongs to the technical field of a ceramic organic silicon fire-resistant material, and concretely discloses a ceramic fire-resistant functional filling material as well as a preparation method and a purpose thereof. The filling material is prepared from 80 to 120 parts of ceramic forming powder, 1 to 5 parts of silane coupling agents, 10 to 20 parts of diluting agents, 0.01 to 0.03 part of pH regulators, 2 to 6 parts of ethenyl polysiloxane and 2 to 10 parts of ceramic auxiliary agents. The ceramic forming powder is subjected to surface treatment through the silane coupling agents; grafting reaction is performed with polysiloxane in high-energy rays, so that good compatibility is achieved with organic silicon materials, so that the ceramic conversion rate can be improved. The method is applicable to the preparation of the ceramic fire-resistant material using the organic silicon materials as substrates. The filling material has excellent fire-resistant performance, good processing performance, low cost and convenient and fast production; meanwhile, the dispersion performance of the powder body is excellent; the ceramic forming effects of the prepared material in the flame combustion process is greatly promoted; the formed ceramic body is hard; good fire-resistant and heat-insulation functions are realized.

Description

technical field [0001] The invention belongs to the technical field of ceramized organic silicon refractory materials, and in particular relates to a ceramized refractory functional filler and its preparation method and application. Background technique [0002] Ceramic polymer is a new type of fireproof material that has emerged in recent years. It is a composite material made by adding a certain proportion of ceramic filler and flux to the polymer matrix. It can maintain good flexibility of polymer materials at room temperature. , physical and mechanical properties and electrical insulation properties, when encountering an open flame or in a high temperature environment, this composite material can be transformed into a self-supporting ceramic body, thereby preventing the flame from spreading to the inside of the material, insulating the fire and heat, and achieving the purpose of fire prevention . Ceramic polymers have broad application prospects, especially when used as...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L83/04C08L83/07C08K13/06C08K9/06C08K9/00C08K3/26C08K3/22C08K3/34C09J183/07C09J183/05C09J183/06C09J11/04C09K3/10
CPCC08K2003/2227C08K2003/265C08L83/04C08L2201/02C08L2203/14C08L2205/025C08L2205/03C08L2205/035C09J11/04C09J183/04C09J183/06C09K3/10C09K2003/1078C08K13/06C08K9/06C08K9/08C08K9/00C08K3/26C08K3/22C08K3/34C08K3/36C08K3/346C08L83/06
Inventor 刘思阳黄科陈竹平王静霞倪茂君陈屿恒
Owner 成都众一高材科技有限公司
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