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Doped metal diamond-like coating preparation method and its products

A technology of diamond coating and diamond layer, which is applied in metal material coating process, coating, vacuum evaporation plating, etc., can solve the problems of low atomic energy, low DLC percentage, low ionization rate, etc., to improve gas ionization The effect of increasing the ionization rate, improving production efficiency, and increasing the ionization rate

Active Publication Date: 2020-12-29
BERPU MEDICAL TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The existing DLC ​​deposition technologies are mainly physical vapor deposition (PVD) and chemical vapor deposition (CVD). PVD mainly includes ion beam deposition (IBD), magnetron sputtering, arc ion plating, pulsed laser deposition, etc. CVD includes hot wire Chemical vapor deposition and plasma chemically enhanced vapor deposition (PECVD) have some problems: ion beam deposition has low sputtering rate and low deposition rate due to graphite sputtering; magnetron sputtering deposition has low sputtering rate on the one hand and low On the one hand, low atomic energy leads to loose structure and low hardness; a large amount of carbon particles will be produced during arc ion plating deposition; pulsed laser deposition has high energy consumption, poor coating uniformity, and small effective deposition area; hot wire vapor deposition technology has high deposition temperature, which greatly The range of matrix materials is limited; although PECVD effectively reduces the reaction temperature, the deposition efficiency is low during the deposition process, the ionization rate of carbon atoms is low, and the film quality structure is not dense enough
[0008] The existing DLC ​​metal doping process mainly uses magnetron sputtering or arc source to dope directly in the process of depositing DLC: but magnetron sputtering is atomic state, low ionization rate, surface migration and diffusion The ability is low and the deposition efficiency is low, which affects the film formation speed and quality of DLC coatings; while the metal doping of arc ion plating is mainly through metal carbide arc discharge. On the one hand, large particles in the arc discharge process are difficult to eliminate, and on the other hand On the one hand, this preparation method obtains a metal-based DLC coating with a low percentage of DLC, mainly wear-resistant metal carbides

Method used

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  • Doped metal diamond-like coating preparation method and its products
  • Doped metal diamond-like coating preparation method and its products
  • Doped metal diamond-like coating preparation method and its products

Examples

Experimental program
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Effect test

Embodiment 1

[0044] see figure 2 As shown: the arc ion plating equipment 101 for preparing the doped diamond-like coating of the present invention needs to add a gauze baffle plate 1012 with a suspended potential and a water-cooled anode 1013 on the basis of the original arc source 1011; Among them, the gauze baffle with suspended potential can filter out large particles. When the water-cooled anode is connected, the electrons in the discharge process of the arc source will be influenced by the electric field, and will be attracted to the water-cooled anode. Hydrocarbon gas collides to ionize the gas and efficiently produce diamond-like coatings; in addition, the metal atoms filtered by the gauze can change the ratio of doped metals to form gradients during the diamond-like deposition process by adjusting the arc current. Conducive to the surface properties of diamond-like coatings.

[0045] Explanation: Due to drawing needs, the gauze schematic diagram presented is an effect diagram, an...

Embodiment 2

[0057] see figure 2 As shown: the arc ion plating equipment 111 for preparing the doped diamond-like coating of the present invention needs to add two gauze baffles 1112 with suspended potential and two water-cooled anodes 1113 on the basis of the original two sets of arc sources 1111; During the arc source discharge process, the gauze baffle with suspended potential can filter out large particles. When the water-cooled anode is connected, the electrons in the arc source discharge process will be influenced by the electric field and be attracted to the water-cooled anodes on both sides. During the electron movement, there will be hydrocarbon gas collisions, which will ionize the gas and efficiently produce diamond-like coatings; in addition, the metal atoms filtered by the gauze can be adjusted by arc current during the diamond-like deposition process to change the doping. The proportion of heterometals, forming a gradient, is beneficial to the surface properties of the diamo...

Embodiment 3

[0068] see Figure 4 Shown: the arc ion plating equipment 121 for preparing the doped diamond-like coating of the present invention needs to add four gauze baffles 1212 with suspended potential on the basis of the original four sets of arc sources 1211 and place a Water-cooled anode 1213; during the arc source discharge process, the gauze baffle with suspended potential can filter out large particles. When the water-cooled anode is connected, the electrons in the arc source discharge process will be influenced by the electric field and be attracted to the central position. On the water-cooled anode, in the process of electron movement, there will be hydrocarbon gas collisions, thereby ionizing the gas, and efficiently producing diamond-like coatings; in addition, the metal atoms filtered by the gauze can pass through the arc current during the diamond-like deposition process. Adjusting, changing the ratio of doped metals, forming a gradient, is beneficial to the surface proper...

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Abstract

The invention discloses a preparation method of a metal-doped diamond-like coating and a product thereof. The coating is deposited on the surface of a matrix material. The diamond-like coating is primarily deposited by means of a PAVCD technology of motivating plasmas to be activated by means of arc electron stream. Electrons in arc ion plating discharge process are extracted by means of an anode,so that the density and strength of the plasma are enhanced, and the ionization rate of carbon particles is enhanced. A gauze element baffle plate with a suspended potential is assembled in front ofan arc ion plating device, so that the diamond-like coating doped with metals is formed on the surface of the matrix. The diamond-like coating prepared in the process is doped with metals, so that theinternal stress can be removed effectively, and the bonding strength is good.

Description

technical field [0001] The invention belongs to the field of preparation of vacuum coatings, in particular to a method for preparing a metal-doped diamond-like coating and products thereof. Background technique [0002] Friction and wear of solid materials generally exist in various fields of production and life, and friction and wear exist in all relative moving parts. Statistics at home and abroad show that the energy consumed by friction accounts for 1 / 3 of the world's primary energy, about 80% of mechanical parts eventually fail due to continuous wear and tear, and about 50% of mechanical equipment vicious accidents Occurs due to lubrication failure and excessive wear. The physical, chemical and mechanical properties of the material surface have an important impact on the tribological properties of the material. After the surface of the solid material is pretreated, it is then subjected to surface coating, surface modification or composite treatment of various surface ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/32C23C14/06
CPCC23C14/0084C23C14/0605C23C14/0641C23C14/325
Inventor 郎文昌曹艳刘伟
Owner BERPU MEDICAL TECH CO LTD
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