Fireproof repairing agent for industrial kiln

A repairing agent and refractory technology, applied in the field of high temperature refractory materials, can solve the problems of insufficient compatibility and bonding strength between adhesives and refractory bricks, poor compatibility of refractory materials, and poor resistance to liquid phase corrosion, and achieve excellent materials. Compatibility, high refractoriness, good thermal stability

Inactive Publication Date: 2018-11-13
来安县瑞傲源新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The high-chromium refractory mud provided by the patent application number CN200810049036.3 is a special type of repairing agent, which can be well matched with high-chrome bricks and improve the overall life of the Texaco gasifier; however, the repairing agent of this type Narrow application range, poor compatibility with refractory materials in aluminum high-temperature kilns
Patent application number CN201010582755.9 discloses an alkaline high-temperature refractory mud, which is made of aluminum powder, water glass and yellow dextrin, and has the advantages of high refractoriness, high bonding strength, and stable volume. However, the compatibility and bonding strength between the adhesive and refractory bricks and other materials are insufficient, and it is easy to fall off under the condition of strong fluidity, and the resistance to liquid phase erosion is poor.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A fire-resistant repairing agent for industrial kilns. According to the parts by mass, the fire-resistant repairing agent includes the following components: 75 parts of alumina micropowder, 40 parts of nano-silica, 23 parts of kyanite powder, 5 parts of nano-zirconia, ceramic 12 parts of fiber, 15 parts of polyvinyl alcohol, 43 parts of aluminum-silicon sol, 55 parts of deionized water, 4 parts of metal quantum dot composite, 2 parts of sodium hydroxymethyl cellulose, 1 part of polyethylene glycol, and 4 parts of dispersant share.

[0028] The preparation method of the metal quantum dot composite in the present invention is: add 4 parts of zinc acetate, 6 parts of oleic acid and 100 parts of nonylamine into a vacuum reactor, react at a temperature of 115°C for 15 minutes, and then fill it with nitrogen atmosphere protection , and add 2 parts of trioctylphosphine and 13 parts of quantum dots, continue to react at a temperature of 180 ° C for 15 minutes, then cool the pro...

Embodiment 2

[0036] A refractory repairing agent for industrial kilns. According to the parts by mass, the refractory repairing agent includes the following components: 80 parts of alumina micropowder, 45 parts of nano silicon dioxide, 27 parts of kyanite powder, 9 parts of nano zirconia, ceramic 16 parts of fiber, 18 parts of polyvinyl alcohol, 47 parts of aluminum-silicon sol, 65 parts of deionized water, 8 parts of metal quantum dot composite, 5 parts of sodium hydroxymethyl cellulose, 3 parts of polyethylene glycol, and 8 parts of dispersant share.

[0037] The preparation method of the metal quantum dot composite in the present invention is: add 4 parts of zinc acetate, 6 parts of oleic acid and 100 parts of nonylamine into a vacuum reactor, react at a temperature of 120 ° C for 20 minutes, and then fill it with nitrogen atmosphere protection , and add 2 parts of trioctylphosphine and 13 parts of quantum dots, continue to react at 190 ° C for 20 minutes, then cool the product to room ...

Embodiment 3

[0045] A refractory repairing agent for industrial kilns. According to the mass parts, the refractory repairing agent includes the following components: 78 parts of alumina micropowder, 43 parts of nano silicon dioxide, 25 parts of kyanite powder, 7 parts of nano zirconia, ceramic 14 parts of fiber, 17 parts of polyvinyl alcohol, 44 parts of aluminum-silicon sol, 58 parts of deionized water, 6.3 parts of metal quantum dot composite, 3.5 parts of sodium hydroxymethyl cellulose, 2 parts of polyethylene glycol, and 6 parts of dispersant share.

[0046] The preparation method of the metal quantum dot composite in the present invention is as follows: add 4 parts of zinc acetate, 6 parts of oleic acid and 100 parts of nonylamine into a vacuum reactor, react at a temperature of 118 ° C for 17 minutes, and then fill it with nitrogen atmosphere protection , and add 2 parts of trioctylphosphine and 13 parts of quantum dots, continue the reaction at 185 ° C for 17 minutes, then cool the ...

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Abstract

The invention relates to the technical field of high temperature refractories, in particular to a fireproof repairing agent for an industrial kiln. The fireproof repairing agent includes alumina micropowder, nano silica, kyanite powder, nano zirconia, ceramic fiber, polyvinyl alcohol, aluminum silicon sol, deionized water, metal quantum dot composite, carboxymethyl cellulose sodium, polyethylene glycol and dispersing agent, wherein the alumina micropowder is alpha type alumina with a grain size of 20-40 nm; the dispersing agent is one of ammonium polyacrylate, sodium tripolyphosphate and sodium hexametaphosphate; the ceramic fiber is selected from a group consisting of a high alumina fiber, an aluminum oxide polycrystalline fiber and aluminum silicate fiber; and the ceramic fiber has a fiber length of 2-4 mm. The repairing agent has the advantages of high refractoriness, good adhesion, large bonding strength, good thermal expansion and outstanding erosion resistance.

Description

technical field [0001] The invention relates to the technical field of high-temperature refractory materials, in particular to a refractory repair agent for industrial furnaces. Background technique [0002] Industrial kiln is a kind of equipment made of refractory materials for calcining materials or firing products. Industrial kilns can be divided into flame kilns and electric heating kilns according to the different heat sources used; the kiln fuels of flame kilns are mostly heavy oil, light diesel oil or gas, natural gas; the structure is composed of kiln chambers, combustion equipment, ventilation equipment, transportation equipment, etc. It consists of four parts. Most electric kilns use electric furnace wire, silicon carbide rods or molybdenum disilicide as heating elements. The structure is relatively simple, and the main structure is the kiln chamber. In specific industries, there are more subdivided types of kilns, such as cement rotary kilns, glass tank kilns, s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/10
CPCC04B35/66C04B35/10C04B2235/3244C04B2235/3284C04B2235/3418C04B2235/3463C04B2235/38C04B2235/3865C04B2235/447C04B2235/5224C04B2235/5228C04B2235/5454C04B2235/606C04B2235/656C04B2235/6567C04B2235/9669C04B2235/9676
Inventor 辛光成
Owner 来安县瑞傲源新材料有限公司
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