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A kind of preparation method of porous zinc aluminate ceramics with high wave permeability

A zinc aluminate, high-transparency technology, applied in the field of functional ceramics, can solve the problems of poor wave-transmission performance, high thermal conductivity, and high dielectric constant, and achieve the effects of low cost, convenient process conditions, and easy operation

Active Publication Date: 2021-09-03
WUHAN INSTITUTE OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Most of the zinc aluminate materials prepared in the prior art are dense zinc aluminate ceramics. The dense zinc aluminate ceramics have high dielectric constant, large dielectric loss, small specific surface area, high thermal conductivity, and poor wave transmission performance. , and poor thermal insulation performance
In addition, dense zinc aluminate ceramics have a high density, which will increase the weight of aerospace equipment during use and affect its flight safety, stability and energy saving

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] (1) Mix 1 part of basic zinc carbonate, 10 parts of aluminum ammonium carbonate, 1 part of lithium fluoride, and 1 part of absolute ethanol in parts by weight, and use zirconia balls as the ball milling medium, and mill at 400 r / min for 5 hours , put the mixed powder after ball milling into a drying box, and dry the slurry at 50° C. for 2 hours. After the slurry is dried, it is sieved through a 40-mesh sieve to obtain a mixed powder.

[0024] (2) After the powder in step (1) is dry-pressed on a tablet machine with a pressure of 160 MPa, it is pressed into a cylindrical sample with a thickness-to-diameter ratio of 0.6 by cold isostatic pressing under a pressure of 200 MPa to obtain green body.

[0025] (3) The green body was dried and kept at 200°C for 1 hour at a heating rate of 1°C / min, and then sintered at 1450°C for 2 hours at a heating rate of 4°C / min to obtain porous zinc aluminate ceramics.

[0026]After testing, the porous zinc aluminate ceramic prepared in thi...

Embodiment 2

[0028] (1) Mix 4 parts of basic zinc carbonate, 40 parts of aluminum hydroxide, 5 parts of lithium fluoride, and 5 parts of absolute ethanol in parts by weight, use zirconia balls as the ball milling medium, and mill for 10 hours at a speed of 1000r / min , put the mixed powder after ball milling into a drying box, and dry the slurry at 75° C. for 5 hours. After the slurry is dried, it is sieved through a 30-mesh sieve to obtain a mixed powder.

[0029] (2) Dry press the powder in step (1) on a tablet machine with a pressure of 120 MPa, and press it under a pressure of 150 MPa to form a cylindrical sample with a thickness-to-diameter ratio of 0.4 by cold isostatic pressing to obtain green body.

[0030] (3) The green body was dried and kept at 350°C for 1.5h at a heating rate of 3°C / min, and then sintered at 1650°C for 4 hours at a heating rate of 7°C / min to obtain porous zinc aluminate ceramics.

[0031] After testing, the porous zinc aluminate ceramic prepared in this exampl...

Embodiment 3

[0033] (1) Mix 3 parts of basic zinc carbonate, 30 parts of boehmite, 4 parts of lithium fluoride, and 4 parts of absolute ethanol in parts by weight, use zirconia balls as the ball milling medium, and mill at 800r / min for 8 hours , put the mixed powder after ball milling into a drying box, and dry the slurry at 70° C. for 4 hours. After the slurry is dried, it is sieved through a 35-mesh sieve to obtain a mixed powder.

[0034] The aluminum-containing compound is a provider of aluminum trioxide, which can be converted into aluminum trioxide after high-temperature oxidation, and the aluminum-containing compound can be one or more of aluminum ammonium carbonate, aluminum hydroxide, and boehmite.

[0035] (2) After the powder in step (1) is dry-pressed with a pressure of 140 MPa on a tablet press, it is pressed into a cylindrical sample with a thickness-to-diameter ratio of 0.5 by cold isostatic pressing under a pressure of 180 MPa to obtain green body.

[0036] (3) The green ...

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Abstract

The invention provides a method for preparing porous zinc aluminate ceramics with high wave permeability, which belongs to the technical field of functional ceramics and comprises the following steps: (1) by weight parts, 1-4 parts of basic zinc carbonate, 10-40 parts The aluminum-containing compound and 1-5 parts of lithium fluoride are mixed to obtain a mixed powder; (2) the mixed powder in step (1) is dry-pressed and then formed into a green body by cold isostatic pressing; (3) the green body is 200 ‑350°C drying and heat preservation, and then sintering and heat preservation at 1450~1650°C for 2‑4h to obtain porous zinc aluminate ceramics. The present invention utilizes zinc oxide and aluminum oxide obtained by thermal decomposition of basic zinc carbonate and aluminum-containing compounds to synthesize zinc aluminate through reaction sintering; CO released by thermal decomposition of basic zinc carbonate and aluminum-containing compounds 2 and H 2 O gas and volatilized LiF are used as pore-forming agents. The average pore size of the prepared porous ceramics is about 500nm~1.2μm, the porosity is 30%~65%, the thermal conductivity is 0.3‑1.5 W / mK, and the compressive strength is 20‑80Mpa, dielectric constant 2.0‑4.5 (frequency range 0.3~300GHz), dielectric loss 10 ‑4 ~10 ‑3 .

Description

technical field [0001] The invention belongs to the technical field of functional ceramics, and in particular relates to a method for preparing porous zinc aluminate ceramics with high wave permeability. Background technique [0002] The wave-transparent material used in the aerospace field is a multifunctional dielectric material that protects aircraft from communication and guidance in harsh environments. One of its applications is to prepare radome for aircraft (such as launch vehicles, spacecraft, missiles, etc.). With the development of aerospace technology and the needs of modern warfare, the flight Mach number of aircraft continues to increase, and the temperature and thermal shock that the radome needs to withstand are getting higher and higher, requiring it to maintain structural integrity and protection under more severe conditions. The permeability to high-temperature and high-frequency electromagnetic waves puts forward higher performance requirements for wave-tr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/44C04B38/02
CPCC04B35/44C04B38/02C04B2235/3218C04B2235/3284C04B2235/442C04B2235/445C04B2235/6562C04B2235/96C04B2235/9607C04B38/0054C04B38/0074
Inventor 付萍李沁键薛开诚杜飞鹏林志东陈喆
Owner WUHAN INSTITUTE OF TECHNOLOGY
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