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Tungsten/silicon nitride/tungsten symmetrical laminated gradient composite material as well as rapid preparation method and application thereof

A composite material and layered technology, which is applied in the field of W/Si3N4/W symmetrical layered gradient composite material and its rapid preparation, can solve the problems of high sintering temperature, low strength and poor air tightness in the sintering process. Excellent high temperature mechanical properties, reducing residual internal stress, and the effect of wide application prospects

Active Publication Date: 2020-05-01
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But this method also has some disadvantages: first, the automatic grouting molding equipment of this method is complex and expensive, and the lamination process is difficult to realize; second, the sintering process has a high sintering temperature, a long holding time, and requires Third, some elements will segregate on the interface of the sample sintered by this method, resulting in stress concentration and easy formation of defects such as interface cracks, which directly affect the mechanics, physics, chemistry and electricity of the material. Chemical properties; Fourth, due to the addition of some polymer dispersants during automatic grouting, large pores appeared in the middle layer of the sample after sintering, resulting in problems such as low strength and poor air tightness
Therefore, the ceramic / metal gradient materials obtained by the existing preparation methods are still difficult to be used as long-term high-temperature insulating packaging materials for liquid metal batteries, and some structural / functional integrated components.

Method used

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  • Tungsten/silicon nitride/tungsten symmetrical laminated gradient composite material as well as rapid preparation method and application thereof
  • Tungsten/silicon nitride/tungsten symmetrical laminated gradient composite material as well as rapid preparation method and application thereof
  • Tungsten/silicon nitride/tungsten symmetrical laminated gradient composite material as well as rapid preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Choose W powder, Si 3 N 4 Powder and corresponding sintering aids are the original powder materials, and 5-layer gradient materials are prepared by SPS sintering.

[0033] W powder, Si 3 N 4 Powder and corresponding sintering aids are mixed according to the designed volume fraction, and ethanol solvent is added for wet milling, and the ball milling time is 24 hours; the mixed powder required for each layer is mixed according to the following formula figure 1 As shown in middle a, place layers and press in graphite molds in turn, each layer thickness is 2mm, then install upper and lower graphite indenters and coat graphite carbon felt to complete the mold loading work; place the mold with the sample to be sintered in spark plasma sintering In the furnace of the system, vacuumize to no higher than 0.01Pa. Under the axial pressure of 35MPa, the temperature is raised to 1300°C at a rate of 300°C / min, and then raised to 1500°C at a rate of 100°C / min and kept for 7 minutes...

Embodiment 2

[0035] Choose W powder, Si 3 N 4 Powder and corresponding sintering aids are the original powder materials, and 7-layer gradient materials are prepared by SPS sintering.

[0036] W powder, Si 3 N 4 Powder and corresponding sintering aids are mixed according to the designed volume fraction, and ethanol solvent is added for wet milling, and the ball milling time is 24 hours; the mixed powder required for each layer is mixed according to the following formula figure 1 As shown in middle b, place layers and press in graphite molds in turn, each layer thickness is 1mm, then install upper and lower graphite indenters and coat graphite carbon felt to complete the mold loading work; put the mold with the sample to be sintered in spark plasma sintering In the furnace of the system, vacuumize to no higher than 0.01Pa, under the axial pressure of 65MPa, raise the temperature to 1300°C at a rate of 200°C / min, and then raise the temperature to 1600°C at a rate of 120°C / min and keep it f...

Embodiment 3

[0038] Choose W powder, Si 3 N 4 Powder and corresponding sintering aids are the original powder materials, and 9-layer gradient materials are prepared by SPS sintering.

[0039] W powder, Si 3 N 4 Powder and corresponding sintering aids are mixed according to the designed volume fraction, and ethanol solvent is added for wet milling, and the ball milling time is 24 hours; the mixed powder required for each layer is mixed according to the following formula figure 1 As shown in middle c, laying and pressing in the graphite mold in turn, the thickness of each layer is 1mm, and then install the upper and lower graphite indenters and coat the graphite carbon felt to complete the mold loading work; put the mold with the sample to be sintered in spark plasma sintering In the furnace of the system, vacuumize to no higher than 0.01Pa. Under the axial pressure of 50MPa, the temperature is raised to 1400°C at a rate of 150°C / min, and then raised to 1650°C at a rate of 150°C / min and k...

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Abstract

The invention discloses a W / Si3N4 / W symmetrical laminated gradient composite material as well as a rapid preparation method and an application thereof, and belongs to the technical field of preparation for ceramic matrix composite materials. According to the tungsten / silicon nitride / tungsten symmetrical laminated gradient composite material as well as the rapid preparation method and the application thereof, the W / Si3N4 / W symmetrical laminated gradient composite material is prepared through an SPS sintering technology; in the method, an electric field is further introduced on the basis of a temperature field and a pressure field, a plasma activation effect on raw materials can be acted, so that a compact composite ceramic material can be rapidly prepared under the conditions of a low sintering temperature and a short heat-insulation time; and meanwhile, the activation effect of plasmas also contributes to the diffusion of atoms, then the interlayer bonding of W and Si3N4 can be promoted, and the high-performance connection between W and Si3N4 is realized. The method has the advantages of being high in heating speed, low in sintering temperature and short in heat-insulation time, and the W / Si3N4 / W symmetrical laminated gradient composite material with high compactness, low impurity content and good interface bonding can be rapidly prepared via the method.

Description

technical field [0001] The invention belongs to the technical field of preparation of ceramic matrix composite materials, in particular to a W / Si 3 N 4 / W Symmetric layered gradient composite materials and their rapid preparation methods and applications. Background technique [0002] Silicon nitride (Si 3 N 4 ) Ceramics have excellent mechanical properties and chemical stability such as high temperature resistance, good thermal shock resistance, high insulation coefficient, high wear resistance, and corrosion resistance. Therefore, they are used in high-temperature structural materials, refractory materials, insulating materials and corrosion-resistant materials. There are broad application prospects in the field. In practical applications, Si is usually required 3 N 4 Combined with metal components such as heat-resistant alloys or stainless steel. And the thermal expansion coefficient of alloy or stainless steel (10~16×10 -6 / ℃) is much larger than that of Si 3 N ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F7/02B22F3/105H01M2/08
CPCB22F3/1003B22F3/105B22F7/02B22F2003/1051B22F2999/00H01M50/183B22F2207/03Y02E60/10Y02P10/25
Inventor 史忠旗刘丹桂刘思雨张哲健夏鸿雁王波
Owner XI AN JIAOTONG UNIV
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