Production of isooctaacid by composite catalytic method

A technology of isooctanoic acid and a new process, which is applied in the direction of chemical instruments and methods, preparation of organic compounds, physical/chemical process catalysts, etc., can solve problems such as strict equipment requirements, large consumption of raw materials and energy, and increased product costs, and achieve shortening The effect of process time, material cost reduction and production efficiency improvement

Active Publication Date: 2006-08-16
SHENYANG ZHANGMING CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Disadvantages: poor oxidation catalytic effect, low product yield (65-70%), long process flow, side reactions, large consumption of raw materials, certain corrosion to equipment, high cost, and low performance indicators of the obtained products, so there is no possibility of large-scale production sex
[0010] Disadvantages: Nitric acid is highly corrosive, requires high anti-corrosion equipment, requires large equipment investment, and releases harmful gas NO during the reaction process, which is easy to produce esterification and must be hydrolyzed to obtain carboxylic acid, which increases the complexity of the process, so it is not easy Realize large-scale production
[0015] Disadvantages: The reaction requires high temperature and high pressure, difficult operation, serious equipment corrosion, strict equipment requirements, increased engineering investment, and difficult to achieve large-scale production
[0020] Disadvantages: the process is long, the product yield is low (about 75%), catalyst recovery is difficult, raw materials and energy consumption are large, the performance index of the obtained product is low, and there is no possibility of large-scale production
[0025] Disadvantages: Due to the existence of two processes of esterification and saponification, this method reduces the utilization rate of isooctyl alcohol, and at the same time increases the product cost due to the rectification process. This method is rarely used in industry

Method used

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  • Production of isooctaacid by composite catalytic method
  • Production of isooctaacid by composite catalytic method
  • Production of isooctaacid by composite catalytic method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Embodiment 1: at first iso-octanol 1000kg and concentration are that 379kg of sodium hydroxide aqueous solution 35% are packed in the reaction kettle that pressure is 4MPa, make alcohol-base molar ratio be 1.3; Calcium (purity 95%), 0.6 unit mass of vanadium pentoxide (purity 98.5%) and 0.1 unit mass of rare earth oxide (purity 99%) are combined; stirring and gradually heating to 260 ° C, making the alcohol alkali Oxidation reaction ends after 1.8 hours; Get rid of hydrogen; Then carry out cooling to reaction mass, add water 5% to dilute again, filter out the composite catalyst of solid; Then add content and be 35% H 2 SO 4 The pH of the material was brought to 3 by the aqueous solution, and the acidification reaction was carried out by stirring for 35 minutes, and the water layer was removed by stratification; then the material was washed with water; and dehydrated under reduced pressure to obtain 844 kg of iso-octanoic acid product and 211 kg of iso-octanol was recove...

Embodiment 2

[0039] At first iso-octanol and concentration are 40% sodium hydroxide aqueous solution packing pressure is in the reactor of 3MPa, make alcohol-alkali mol ratio be 1.2; Then add the calcium oxide (purity 95%) by 1.0 unit mass under stirring , 0.8 unit mass of vanadium pentoxide (purity 98.5%) and 0.2 unit mass of rare earth oxide (purity 99%) combined; stirring and gradually heating to 240 ° C, so that the alcohol-base oxidation reaction ends after 2 hours ; get rid of hydrogen; then cool the reaction mass, then dilute with 10% water, filter out the solid composite catalyst; then add 30% H 2 SO 4 The pH of the material was brought to 3 by the aqueous solution, and the acidification reaction was carried out by stirring for 30 minutes, and the water layer was removed by stratification; the material was washed with water; and dehydrated under reduced pressure to obtain 840 kg of iso-octanoic acid product, and 208 kg of iso-octanol was recovered. After inspection, acid value (mg...

Embodiment 3

[0041]At first iso-octanol and the concentration of 38% sodium hydroxide aqueous solution are packed into a reaction kettle with a pressure of 5 MPa, so that the alcohol-base molar ratio is 1.5; then add 1.2 units of calcium oxide (purity 95%) under stirring , 0.9 unit mass of vanadium pentoxide (purity 98.5%) and 0.4 unit mass of rare earth oxide (purity 99%) combined catalyst; stirring and gradually heating to 280 ° C, so that the alcohol-base oxidation reaction ends after 2.2 hours ; get rid of hydrogen; then carry out the cooling of reaction mass, add water 8% to dilute, filter out the composite catalyst of solid; then add content and be 40% H 2 SO 4 The pH of the material was brought to 3 by the aqueous solution, and the acidification reaction was carried out by stirring for 40 minutes, and the water layer was removed by stratification; the material was washed with water; and dehydrated under reduced pressure to obtain 845 kg of iso-octanoic acid product, and 107 kg of is...

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Abstract

Production of isooacid by composite catalysis is carried out by placing isooctanol and sodium hydrate solution into reactive kettle in proportion=1.2-1.5mol, agitating, adding into composite catalyst with calcium oxide 0.8-1.2 unit mass, vanadic anhydride 0.6-0.9 unit mass and rare earth oxide 0.1-0.4 unit mass, agitating, raising temperature to 240-280 degrees C, alcohol and alkali oxidization reacting for 1.8-2.2hrs, removing hydrogen gas, cooling for reactive materials, adding into 5-10% water to dilute, filtering out solid composite catalyst, adding into H2SO4 solution with content 30-40% to make materials pH value become 3, agitating while acidification reacting for 30-40mins, laying aside while laminating to remove aqueous layer, washing materials by water, decompressing and dewatering to obtain final products. It is cheap, has higher recovery rate and short process flow.

Description

technical field [0001] The invention relates to a process for preparing isooctanoic acid, more specifically to a new process for preparing isooctanoic acid by using a composite catalytic method, which is suitable for the industrial production of isooctanoic acid by utilizing isooctyl alcohol. Background technique [0002] Isooctanoic acid, scientific name 2-ethylhexanoic acid, English name: 2-Ethylhexanoic acid, chemical structural formula: Molecular weight: C 8 h 16 o 2 =144.21, colorless oily liquid, soluble in ether, slightly soluble in ethanol, liquid with mild odor. It is a fine chemical product, isooctanoic acid has been widely used in many industries and fields. In the pharmaceutical industry, isooctanoic acid is the raw material for the manufacture of ampicillin and carbenicillin; in the paint industry, salts of isooctanoic acid such as cobalt, manganese, lead, zinc, calcium, zirconium, aluminum, and rare earth are used as paint drier and unsaturated polyester ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C51/295C07C53/128B01J23/00B01J23/22
Inventor 张明
Owner SHENYANG ZHANGMING CHEM
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