Method of manufacturing organic, inorganic compound fertilizer with molasses zymolysis waste liquor and lime sludge

A technology for fermentation waste liquid and compound fertilizer, which is applied in the preparation of organic fertilizer, organic fertilizer, and biological organic part treatment, etc., can solve the problems of large space occupation, long fermentation period, poor biological activity of organic matter, etc., and reduce downtime for maintenance. , the effect is obvious, the effect of saving energy

Inactive Publication Date: 2008-01-23
越百年创新肥业(海南)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of this technology is that the filter mud is not fully fermented, the biological activity of the organic matter in it is poor, and the fertilizer efficiency of the fertilizer product needs to be improved.
The disadvantage of this technology is that the fermentation period is long, and a large number of turning operations occupy a large space; therefore, the production scale is limited, and the molasses fermentation waste liquid produced by large alcohol factories, large monosodium glutamate factories, and large yeast factories can only be partially digested; There will still be a large amount of molasses fermentation waste liquid that cannot be effectively treated
Until now, no processing technology has been widely accepted in the treatment of molasses fermentation waste liquid, and the recycling of waste liquid cannot be continuously operated in large quantities.

Method used

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  • Method of manufacturing organic, inorganic compound fertilizer with molasses zymolysis waste liquor and lime sludge

Examples

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Effect test

Embodiment 1

[0021] An embodiment of the present invention is used in an alcohol plant using molasses waste liquid as a raw material. The alcohol plant is designed to operate 100 days a year and discharge 1340 tons of molasses alcohol waste liquid every day. The production process of this embodiment is shown in Figure 1.

[0022] One of the raw materials used in this example—biological humic acid 1—is prepared from bagasse. For its preparation method, please refer to another patented technology of the applicant "aquaculture water quality improver made of bagasse and its preparation method and application" (Patent No. ZL 03138767.5). The water quality improver produced according to the patented technology accounts for 3% to 5% of water by weight and can be used as the biological humic acid 1 of this embodiment. The biological humic acid 1 contains Bacillus subtilis, Bacillus coagulans, high-temperature yeast, lactic acid bacteria and fermenting filamentous bacteria, and is in the form of 8...

Embodiment 2

[0073] The present invention is used in a factory for processing monosodium glutamate with molasses. The factory discharges 1340 tons of waste liquid every day, and operates 100 days a year. The waste liquid that this factory molasses processing monosodium glutamate produces is that main raw material is produced organic-inorganic compound fertilizer, can refer to the production process of embodiment 1 to specify, and correspondingly carry out the operation of following three processes:

[0074] Process one, the biological humic acid made from 65% to 68% of filter mud, 10% to 12% of bagasse powder, 1.5% to 2.5% of wheat bran, 0.4% to 0.6% of bagasse, 16% by weight %~25% of the regulator is stirred and mixed evenly, and the material is transported to the fermentation tank. The height of the material in the fermentation tank is 1.1 to 1.2 meters, and the surface is covered with air-permeable thermal insulation material; the maximum temperature of the material after 7 to 9 days is ...

Embodiment 3

[0117] The present invention is used in a factory that discharges 1340 tons of waste water of molasses processing yeast every day, and the factory produces 100 days a year. The waste liquid produced by the molasses processing yeast in this factory is used as the main raw material to produce organic-inorganic compound fertilizer. The specific instructions of the production process in Example 1 can be referred to, and the following three processes can be carried out correspondingly:

[0118] Process one, the biological humic acid made from 65% to 68% of filter mud, 10% to 12% of bagasse powder, 1.5% to 2.5% of wheat bran, 0.4% to 0.6% of bagasse, 16% by weight %~25% of the regulator is stirred and mixed evenly, and the material is transported to the fermentation tank. The height of the material in the fermentation tank is 1.1 to 1.2 meters, and the surface is covered with air-permeable thermal insulation material; the maximum temperature of the material after 7 to 9 days is 60℃~ ...

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Abstract

The invention provides a method producing the organic-inorganic compound fertilizer by the molasses fermentation waste liquor and the lime sludge, which relates to a method producing the fertilizer through fermentation and solves the problem of reclaiming and processing the molasses fermentation waste liquor continuously on a large scale. The method of the invention is that the biological humic acid with weight per cent of 0.4 per cent to 0.6 per cent and made by the bagasse is mixed with the lime sludge of 65 per cent to 68 per cent, bagasse powder of 10 per cent to 12 per cent, wheat bran of 1.5 per cent to 2.5 per cent and regulator of 16 per cent to 25 per cent to ferment fully and continuously in a shorter time. The fermented materials with water of 10 per cent to 12 per cent are gained after opening and drying and are crushed into the lime sludge organic fertilizer. The molasses fermentation waste liquor with water of 90 per cent is condensed to the hyperconcentration liquor with water of 26 per cent to 28 per cent by the three-effect forced circulating concentration system and then through the two-effect scraping and steaming hyperconcentration system. The hyperconcentration liquor of 30 per cent to 33 per cent and the biological humic acid of 9 per cent to 10 per cent are stirred and mixed uniformly based on the weight per cent and are added with the fertilizer of 32 per cent to 34 per cent and the lime sludge organic fertilizer of 25 per cent to 27 per cent to stir to produce the organic-inorganic compound fertilizer through dry extrusion and prilling.

Description

technical field [0001] The invention relates to a method for producing fertilizer through fermentation, in particular to a method for producing fertilizer by using waste from sugar cane production and deep processing. Background technique [0002] During the sugar extraction process of the sugarcane sugar factory, a large amount of filter mud and molasses waste liquid are produced. [0003] Filter mud is rich in protein, nitrogen, phosphorus, potassium, calcium, magnesium, sulfur and other elements, as well as a large amount of organic matter. Because filter mud has a high water content and emits an unpleasant smell, people often discard it, or discharge it into rivers, or fill it in pits and ponds, which will cause serious environmental pollution over time. In order to facilitate the use of filter mud as organic fertilizer, people try to change the physical properties of filter mud. Chinese Invention Patent Application Specification CN 1055351A discloses that the patent n...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C05G1/00C05F17/00C05F5/00C05F7/00C05F11/02
CPCY02A40/20Y02W30/40
Inventor 李瑞波蒲华明李建兴
Owner 越百年创新肥业(海南)有限公司
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