Preparation method of halogen-free flame-retardant polyurethane (PU) sealant

A technology of polyurethane sealant and polyurethane prepolymer, which is applied in polyurea/polyurethane adhesives, chemical instruments and methods, and adhesives. Alleviate the damage of the performance of the resin system, reduce the total amount of addition, and improve the flame retardant effect

Active Publication Date: 2011-09-14
GUANGDONG PUSTAR SEALED RAYON CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the prior art, flame retardants such as inorganic hydroxides, red phosphorus, and ammonium polyphosphate are mostly used for flame retardants of polyurethane sealants. However, inorganic hydroxide flame retardants have low flame retardant efficiency and large additions. , Poor compatibility with the resin matrix, large specificity resulting in high product density and other disadvantages; red phosphorus flame retardant, although the flame retardant efficiency is high, but the color is darker, it is mostly used in some black products, and absorbs moisture, and the abrasive will have a long time Phosphine and other highly toxic gases are released, and there is a danger of explosion; although the ammonium polyphosphate flame retardant has the advantages of high phosphorus content and large nitrogen content, in the actual application process, ammonium polyphosphate is easy to absorb moisture and Agglomeration, poor compatibility with resin, easy to precipitate from resin, seriously affecting its flame retardant effect
In order to improve the existing problems of ammonium polyphosphate flame retardants, people often use methods to modify the molecular structure to form other types of polyphosphates (such as melamine ammonium polyphosphate salts), modify the surface with coupling agents, etc. , but these methods cannot fundamentally change the problem of easy moisture absorption and precipitation

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] A preparation method of halogen-free flame-retardant polyurethane sealant, comprising the following steps:

[0069] Step 1, prepare raw materials according to the following quality:

[0070] Polyurethane prepolymer 300g

[0071] Novolac epoxy resin coated microencapsulated ammonium polyphosphate 210g

[0072] Zinc borate 20g

[0073] Dioctyl phthalate 250g

[0074] Nano Fumed Silica 20g

[0075] 2000 mesh heavy calcium 191g

[0076] UV-320 0.5g

[0077] Irgastab PUR68 0.5g

[0078] Bis(dimethylaminoethyl)ether 0.02g

[0079] Gamma-Aminopropyltriethoxysilane 5g

[0080] Trimethyl triformate 3g;

[0081] Step 2, according to the above formula amount, 300g of polyurethane prepolymer and 191g of 2000 mesh heavy calcium after vacuum dehydration and drying, 20g of nano fumed silicon dioxide, 210g of microencapsulated ammonium polyphosphate coated with phenolic epoxy resin, Zinc borate 20g, dioctyl phthalate 250g, UV-320 0.5g, Irgastab PUR68 0.5g, after stirring and ...

Embodiment 2

[0084] A preparation method of halogen-free flame-retardant polyurethane sealant, comprising the following steps:

[0085] Step 1, prepare raw materials according to the following quality;

[0086] Polyurethane prepolymer 450g

[0087] Novolac epoxy resin coated microencapsulated ammonium polyphosphate 180g

[0088] Talc powder 30g

[0089] Dinonyl Phthalate 200g

[0090] Nano Active Calcium Carbonate 50g

[0091] 3000 mesh kaolin clay 74.4g

[0092] UV-320 0.3g

[0093] Irganox 5057 0.3g

[0094] N-Methylimidazole 0.03g

[0095] γ-Methacryloxypropyltrimethoxysilane 10g

[0096] Trimethyl triformate 5g;

[0097] Step 2, according to the above formula, 450g of polyurethane prepolymer and 74.4g of 3000 mesh kaolin after vacuum dehydration and drying, 50g of nano-active calcium carbonate, 180g of microencapsulated ammonium polyphosphate coated with phenolic epoxy resin, and 180g of talcum Powder 30g, dinonyl phthalate 200g, UV-320 0.3g, Irganox 5057 0.3g, after stirring a...

Embodiment 3

[0100] A preparation method of halogen-free flame-retardant polyurethane sealant, comprising the following steps:

[0101] Step 1, prepare raw materials by following mass ratio;

[0102] Polyurethane prepolymer 350g

[0103] Novolac epoxy resin coated microencapsulated ammonium polyphosphate 160g

[0104] Antimony trioxide 20g

[0105] Dioctyl adipate 250g

[0106] Hydrogenated Castor Oil 50g

[0107] 1000 mesh activated calcium carbonate 154.5g

[0108] UV-320 0.2g

[0109] Irganox 5057 0.3g

[0110] Methyldiethanolamine 0.03g

[0111] β-(3,4-epoxyhexyl)ethyltrimethoxysilane 10g

[0112] Oxazolidine moisture scavengers 5g;

[0113] Step 2, according to the above formula amount, polyurethane prepolymer 350g and 1000 mesh active calcium carbonate 154.5g, hydrogenated castor oil 50g, phenolic epoxy resin coated microencapsulated ammonium polyphosphate 160g, Antimony trioxide 20g, dioctyl adipate 250g, UV-320 0.2g, Irganox 5057 0.3g, after stirring and dispersing for 2 ...

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Abstract

The invention relates to a preparation method of a halogen-free flame-retardant polyurethane (PU) sealant. The preparation method comprises the following steps: dewatering and drying the following materials, namely a filler, a thixotropic agent, a halogen-free flame retardant, a flame-retardant synergist, a plasticizer, a light stabilizer and an antioxidant in vacuum; stirring a PU prepolymer and the materials for dispersion in a double planet mixer with a high-speed dispersion disk or a tri-roller grinder at the temperature of 30-50 DEG C for 2-5 hours under the condition that the vacuum degree is not less than 0.092Mpa; under normal pressure and protection of high-purity nitrogen, adding a catalyst A, a silane adhesion promoter and a water scavenger, and stirring for 0.1-1 hour for dispersion; and removing small molecules and stirring for 0.3-1 hour under the condition that the vacuum degree is not less than 0.092Mpa to finally obtain the halogen-free flame-retardant PU sealant. The halogen-free flame-retardant PU sealant effectively overcomes the disadvantages of the PU sealant such as big flame, fast burning speed, severe drippage and the like in the prior art on the premise of ensuring the original physical properties of the PU sealant, thus the PU sealant has the advantages of flame retardance, no drippage during the burning process, good adhesive property and the like.

Description

technical field [0001] The invention relates to the technical field of polyurethane sealant, in particular to a preparation method of a halogen-free flame-retardant polyurethane sealant. Background technique [0002] Polyurethane sealants have excellent UV resistance, excellent bonding strength, chemical medium resistance, pull resistance, shrinkage, low temperature flexibility, wear resistance and other properties. Therefore, it is widely used in fields such as construction, automobiles and ships. [0003] When the polyurethane sealant is burned by an external heat source, it has the disadvantages of large flame, fast burning speed and severe dripping. With the improvement of people's safety awareness in the fields of home decoration and construction, more and more attention has been paid to the flame retardancy of polyurethane sealants. [0004] In the prior art, flame retardants such as inorganic hydroxides, red phosphorus, and ammonium polyphosphate are mostly used for...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09J175/08C09J11/04C09J11/06C09J11/08C09K3/10C08G18/48C08G18/12
Inventor 靳晓雨任绍志
Owner GUANGDONG PUSTAR SEALED RAYON CO LTD
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