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Preparation method of super absorbent resin for sanitary material

A technology of superabsorbent resin and sanitary material, applied in the field of irradiation processing, can solve the problems of low γ-ray dose rate, influence on product performance, low reaction efficiency, etc., and achieve the effects of abundant holes, simple production operation and control, and convenient operation.

Inactive Publication Date: 2015-02-04
CGN DASHENG ELECTRON ACCELERATOR TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]The method of reverse suspension solution polymerization produces superabsorbent resin, which can obtain excellent product quality, but there are outstanding problems affecting its development: the use of a large amount of organic solvents , the process must be processed and recycled. Due to the flammability and explosion of the solvent, the operation of the process equipment is required to be very strict, and there is a danger of explosion and pollution to the environment.
The dose rate of γ-rays produced by 60Co is low, and there are also great risks in safety. Therefore, the above disadvantages can be overcome by using high-energy electron beam irradiation
[0018] The radiation of microwave, ultraviolet light, and radioactive source [Co60] triggers the polymerization reaction of free radicals of monomers. Because the irradiation time required to reach a certain dose is long, the reaction efficiency is low , the heat of reaction is low and the polymerization is incomplete, the residual monomer is more, and the final physical properties are poor
There are also effects of dose rate changes on product performance in the process, etc.
[0019] To sum up, when the above-mentioned polymerization method initiates free radical polymerization of monomers, either a chemical initiator and heating and temperature control are required, or a long period of radiation is required. According to the accumulation of dose, there are many deficiencies in the reaction rate or physical property control

Method used

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Effect test

preparation example Construction

[0038] The invention provides a method for preparing a superabsorbent resin for hygienic materials, which is characterized in that it comprises the following steps:

[0039](1) Add 20-80 parts by weight of polymerized monomer, 0.02-5 parts by weight of secondary monomer, 0.001-1 part by weight of cross-linking agent, and 0.01-5 parts by weight of other additives into the container to obtain the feed liquid to be polymerized. The material liquid is mixed evenly in the sealed plastic bag. After the air in the plastic bag is emptied, it is placed on the tray and irradiated under the electron beam at a constant speed. The material liquid expands rapidly into a gel, and the material liquid is put into the plastic bag side by side The purpose of empty air is to avoid air oxidation of the polymer and affect the physical properties; in addition, if there is air left in the plastic bag, the radiation polymerization heat can rapidly expand the gas, collapse the plastic bag, and affect th...

Embodiment 1

[0048] A preferred version of the superabsorbent resin preparation method of the present invention comprises the following steps:

[0049] (1) Put 36.3 parts of acrylic acid into the mixing tank, neutralize with 32% sodium hydroxide solution to a neutralization degree of 75%, add 0.04 parts by weight of N,N-methylenebis(meth)acrylamide, acrylamide 3.7 parts by weight, 0.01 parts by weight of polyethylene glycol diacrylate, 0.1 parts by weight of sodium dodecylbenzene sulfonate, 0.1 parts by weight of ethanol, and stir to obtain a polymeric feed liquid;

[0050] (2) Put the material liquid prepared in (1) into a PE plastic bag, drain the air and place it in the tray. The thickness of the material liquid is below 50mm. According to the photo, the absorbed dose of the material liquid reaches 15kGy, and the water-absorbing gel is obtained;

[0051] (3) Cutting and granulating the gel block obtained in (2), drying, crushing, and sieving to obtain semi-finished solid particles.

...

Embodiment 2

[0054] A preferred version of the high-performance water-absorbent resin preparation method of the present invention comprises the following steps:

[0055] (1) Put 38 parts of acrylic acid into a mixing tank, neutralize with 30% sodium hydroxide solution to a neutralization degree of 75%, add 0.08 parts by weight of N,N-methylenebis(meth)acrylamide, 2- 2 parts by weight of acrylamide 2-alkenyl propane sulfonic acid, 0.2 part by weight of sodium tripolyphosphate, 0.1 part by weight of sodium dodecylbenzene sulfonate, and 0.1 part by weight of pentane, stirred evenly to obtain a liquid to be polymerized;

[0056] (2) Put the material liquid prepared in (1) into a PE plastic bag, drain the air and place it in the tray. The thickness of the material liquid is below 50mm. According to the photo, the absorbed dose of the material liquid reaches 18kGy, and the water-absorbing gel is obtained;

[0057] (3) Cutting and granulating the gel block obtained in (2), drying, crushing, and...

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Abstract

The invention discloses a preparation method of super absorbent resin for a sanitary material. The preparation method comprises the following steps: (1) adding 20-80 parts by weight of a polymerized monomer, 0.02-5 parts by weight of a secondary monomer, 0.001-1 part by weight of a crosslinking agent and 0.01-5 parts by weight of other auxiliaries into a container to obtain to-be-polymerized feed liquid, mixing uniformly the feed liquid and filling in a sealed plastic bag, exhausting gas out of the plastic bag, putting the plastic bag on a tray, enabling the plastic bag to pass through electron beams for irradiation at a constant speed, wherein the feed liquid quickly expands to form gel; (2) cutting the gel cooled in the step (1) into gel particles with the diameter being less than 3mm; (3) drying the gel particles obtained in the step (2) to small solid particles at 50-180 DEG C; (4) screening the solid particles obtained in the step (3) and selecting 20-150-mesh semiproduct solid particles; (5) adding 100 parts by weight of semiproduct solid particles obtained in the step (4) as a base material into surface crosslinking liquid to react; and (6) reducing the temperature of the material after surface treatment to less than 60 DEG C, spraying, adding 1-5 parts by weight of a water agent and uniformly mixing to obtain the super absorbent resin for the sanitary material.

Description

technical field [0001] The invention relates to a preparation method of a superabsorbent resin for hygienic materials, and belongs to the technical field of irradiation processing. Background technique [0002] High-performance water-absorbing resin refers to a functional polymer synthetic material whose water absorption rate is dozens or even thousands of times its own mass. Water conservation and soil conditioning, medical and sanitary products (such as sanitary napkins, diapers, sanitary care mattresses, etc.), flood control and water blocking, building moisturizing and water sealing materials, cable water blocking, food preservation, daily chemicals, fire protection Fire extinguishing and many other fields, and with the development of science and technology, its application range will be wider. [0003] In the polymerization reaction of synthesizing high-performance water-absorbent resins, most of the dominant synthetic routes and preparation processes are aqueous solut...

Claims

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Application Information

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IPC IPC(8): C08F220/06C08F220/56C08F222/38C08F220/58C08F2/46C08J7/12
Inventor 朱南康肖峰郑庆信苏春
Owner CGN DASHENG ELECTRON ACCELERATOR TECH
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