Method for preparing zinc alloy super-hydrophobic and self-cleaning surface by using ultra-short pulse laser

An ultra-short pulse laser, ultra-short pulse technology is applied in the field of preparing zinc alloy super-hydrophobic self-cleaning surface, which can solve the problems of incomplete breakthrough in surface treatment process, complex treatment process, low processing efficiency, etc., and achieves easy control of process parameters, The effect of simple process and convenient operation

Active Publication Date: 2015-09-30
金顿激光科技(佛山)有限公司
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  • Abstract
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  • Application Information

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Problems solved by technology

The patent with the application number 201310079939.7 discloses a preparation method of an aluminum alloy biomimetic superhydrophobic surface. First, the aluminum alloy is cleaned with absolute ethanol, and then laser processing is performed on the aluminum alloy surface to process countless microscale craters on the surface of the sample. structure, and then immerse the sample in a chemical etching solution to change the morphology of the sample surface. However, this method does not completely break through the traditional chemical etching surface treatment process. After the laser processing process, chemical etching is further used. , and put the chemically etched aluminum alloy sample into a toluene solution containing DTS for modification, and gradually form a low surface energy film on its surface. The treatment process is complicated, and toluene, a highly toxic carcinogen, is easily cause environmental pollution
The patent with the application number 201410657627.4 discloses a super-hydrophobic high-adhesion metal surface and its preparation method. A periodic micro-nano structure with a rose-like surface microstructure is prepared on the metal surface by high-power picosecond or femtosecond laser, and then passed The surface modification of low-free-energy substances realizes the preparation of super-hydrophobic and high-adhesion metal surfaces. This method uses low-surface-energy substances to modify the surface necessary, and the processing efficiency is low; the patent application number 200910183588.8 discloses a bionic metal Super-wetting cross-scale structure design method and preparation method. This method is designed through complex super-hydrophilic theory. The sample to be treated is placed in a high-vacuum chamber and scanned twice at different angles, and finally a surface close to the natural biological surface is obtained. The cross-scale microstructure of the morphology, but this method needs to strictly control various process parameters, the processing cost is too high, and it is completely unsuitable for industrial mass production

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  • Method for preparing zinc alloy super-hydrophobic and self-cleaning surface by using ultra-short pulse laser
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  • Method for preparing zinc alloy super-hydrophobic and self-cleaning surface by using ultra-short pulse laser

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Embodiment 1

[0041] A method for preparing a superhydrophobic self-cleaning surface of a zinc alloy using an ultrashort pulse laser in this embodiment comprises the following specific steps:

[0042] Step 1: Polish the zinc alloy to be treated, choose a metallographic sample pre-grinder with a power of 370W, a grinding disc speed of 450 rpm, and a grinding disc diameter of 230mm. The polishing process requires an auxiliary diameter of 200mm and 1000 mesh SiC Water sandpaper is used for polishing on the surface of the zinc alloy, and the polishing range is 100cm 2 , polishing time 10 minutes, obtain the zinc alloy sample after surface polishing;

[0043] Step 2, cleaning the zinc alloy sample after the surface polishing described in step 1 with an ultrasonic cleaner, the ultrasonic frequency of the ultrasonic cleaner is 40kHz, submerging the sample surface with deionized water with a resistivity of 18.25 megohms, and cleaning continuously at room temperature 30 minutes, then wash with abso...

Embodiment 2

[0051] A method for preparing a superhydrophobic self-cleaning surface of a zinc alloy using an ultrashort pulse laser in this embodiment comprises the following specific steps:

[0052] Step 1: Polish the zinc alloy to be treated, choose a metallographic sample pre-grinder with a power of 370W, a grinding disc speed of 450 rpm, and a grinding disc diameter of 230mm. The polishing process requires an auxiliary diameter of 200mm and 1000 mesh SiC Water sandpaper is used for polishing on the surface of the zinc alloy, and the polishing range is 100cm 2 , polishing time 10 minutes, obtain the zinc alloy sample after surface polishing;

[0053] Step 2, cleaning the zinc alloy sample after the surface polishing described in step 1 with an ultrasonic cleaner, the ultrasonic frequency of the ultrasonic cleaner is 40kHz, submerging the sample surface with deionized water with a resistivity of 18.25 megohms, and cleaning continuously at room temperature 30 minutes, then cleaned with a...

Embodiment 3

[0061] A method for preparing a superhydrophobic self-cleaning surface of a zinc alloy using an ultrashort pulse laser in this embodiment comprises the following specific steps:

[0062] Step 1: Polish the zinc alloy to be treated, choose a metallographic sample pre-grinder with a power of 370W, a grinding disc speed of 450 rpm, and a grinding disc diameter of 230mm. The polishing process requires an auxiliary diameter of 200mm and 1000 mesh SiC Water sandpaper is used for polishing on the surface of the zinc alloy, and the polishing range is 100cm 2 , polishing time 10 minutes, obtain the zinc alloy sample after surface polishing;

[0063] Step 2, cleaning the zinc alloy sample after the surface polishing described in step 1 with an ultrasonic cleaner, the ultrasonic frequency of the ultrasonic cleaner is 40kHz, submerging the sample surface with deionized water with a resistivity of 18.25 megohms, and cleaning continuously at room temperature 30 minutes, and then cleaned wi...

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Abstract

The present invention relates to a method for preparing a zinc alloy super-hydrophobic and self-cleaning surface by using ultra-short pulse laser, and belongs to the technical field of metal substrate surface modification. According to the method, a zinc alloy sample is subjected to polishing pretreatment, the sample surface is washed respectively with deionized water and dehydrated alcohol, blow drying or air drying is performed, a laser processing technology is utilized, ultra-short pulse laser is used to adjust the relevant process parameters, the sample is subjected to a surface treatment, countless micro structures are processed on the sample surface, and after completing the processing, the processed sample is placed into an electric heating drying box to bake so as to obtain the zinc alloy super-hydrophobic surface having the micron-scale granular or papillary structure, wherein the surface has characteristics of self-cleaning function, excellent friction resistance, and excellent corrosion resistance. The preparation method of the present invention has characteristics of simple process, convenient operation, high efficiency, low energy consumption, low cost, green environmental protection, and easy industrial application achieving.

Description

Technical field: [0001] The invention belongs to the surface modification technology of metal materials, and relates to a method for preparing a bionic superhydrophobic self-cleaning surface on a zinc alloy substrate. More specifically, the invention relates to a method for preparing a zinc alloy superhydrophobic self-cleaning surface by using an ultrashort pulse laser . Background technique: [0002] After hundreds of millions of years of evolution of the survival of the fittest, the organisms in nature have optimized various shapes, configurations, structures and materials, exhibited a variety of functional characteristics, and become a system with the best adaptability and high coordination to the living environment. The mysteries contained in the creatures in nature attract human beings to continuously explore, learn and imitate, in order to solve various problems encountered in human production and life, and make human society move towards a higher direction and deeper ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22F3/00
Inventor 汪军陈列郭钊刘顿彼得·班尼特翟中生娄德元杨奇彪伍义刚王呈祥
Owner 金顿激光科技(佛山)有限公司
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