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Intumescent type multifunctional fire retardant coating containing nano-graphite sheets

A technology of nano-graphite flakes and fire-resistant coatings, applied in fire-resistant coatings, conductive coatings, epoxy resin coatings, etc., can solve the problems of insufficient fire resistance, high initial expansion temperature, poor durability, etc., to enhance high-temperature fire resistance and The effect of heat dissipation, lowering the starting temperature of expansion, and improving the fire resistance limit

Inactive Publication Date: 2015-12-09
高碑店市安普光电材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The expansion system of intumescent fire retardant coatings usually includes carbon source, acid source and gas source. Generally, ammonium polyphosphate APP of type II crystal is used as the acid source. Although compared with other crystal forms, the water absorption has been greatly improved. However, it still fails to achieve satisfactory conditions, especially in harsh environments, which is easy to clear out, and the expansion conditions are lost.
[0005] 2. Intumescent fire-resistant coatings on the market have fire-resistant conditions, but for anti-corrosion, the anti-corrosion project must be applied before the construction of the fire-resistant coating. In addition to the problem of the coating engineering interface, it also forms the load of multiple constructions
[0006] 3. Due to the expansion system of intumescent fireproof coatings, most of them are in the form of powder, and the addition ratio is very large; if you add other indispensable pigments and fillers and carbon foam layer enhancer components, since they are all in the form of powder, The color-to-base ratio is high, so the durability is poor, and special attention must be paid to the safety of maintenance and recoating operations
However, the thickness of organic coatings can only be 0.3-0.5mm each time, resulting in multiple constructions, long construction periods, and difficult quality control
[0008] 5. The fire is random, but in the normal and safe operation, if only the fire protection is established, it is easy to lose other protection benefits, such as: lightning protection, anti-corrosion, anti-fouling, etc.
As a result, it created a dilemma
[0009] 6. The initial temperature of expansion is high, and the fire resistance is not strong enough
Especially for hydrocarbon fires, the high temperature can reach more than 1,000 degrees instantaneously, and the existing intumescent fireproof materials cannot meet the requirements of long-term resistance to hydrocarbon fires
In addition, for fields with special requirements such as corrosion resistance and antistatic occasions, the existing intumescent fireproof coatings cannot meet the above requirements at the same time or the effect is poor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] This embodiment is an expanded nanometer graphite flake multifunctional fireproof coating with an inorganic base material.

[0037] 1. Preparation of nano-graphite sheets

[0038] ① Take 50 mesh flake graphite and add it to the concentrated sulfuric acid (85%) solution.

[0039] ② Under constant stirring, add the oxidant KMnO 4 . The above-mentioned mass ratio=1:4:0.09.

[0040] ③ React at 25°C for 1 hr.

[0041] ④ Dehydration, washing with water until the pH value = 6, suction filtration and drying.

[0042] ⑤ Wash with 10% NaOH dilute alkali and water to PH=6.

[0043] ⑥ Feed the expandable graphite to the continuous microwave expansion equipment: expand it twice at a linear speed of 4m / mins at a strength of 1000kw. During the expansion process, other substances in the expandable graphite decompose and react with the π bond of C to form hydroxyl, carboxyl, carbonyl, and epoxy groups, as well as a small amount of sulfur groups, and form lamellar exfoliation.

[...

Embodiment 2

[0055] This embodiment is a multi-functional fireproof coating with expanded nano-graphite flakes based on thermoplastic materials.

[0056] 1. Preparation of aqueous solution of nano-graphite flakes

[0057] ① Prepare nano-graphite sheets by the method in Example 1.

[0058] ②Preparation of aqueous solution: Put the nano-graphite flakes expanded by microwave into deionized aqueous solution, add JK-98 dispersant, and stir well. After dispersing and stripping with 90w ultrasonic wave, add sodium citrate for reduction.

[0059] 2. Preparation of graphene-enhanced tertiary acetate-based intumescent fireproof coating.

[0060] ① Preparation of one-component expansion system

[0061] Ammonium polyphosphate, pentaerythritol, melamine, and EVA with a mass ratio of 2:1:1:1 were reacted for 15 minutes at a microwave power of 1000W to obtain EVA-melamine-coated ammonium polyphosphate and pentaerythritol, with a single-component core-shell structure Grind into 300 mesh powder.

[0062...

Embodiment 3

[0068] This embodiment is a multifunctional fireproof coating with expanded nano-graphite flakes based on thermosetting plastics.

[0069] 1. Preparation of organic solution of nano-graphite flakes

[0070] ① Prepare nano-graphite sheets by the method in Example 1.

[0071] ②Preparation of organic solution: add the nano-graphite flakes expanded by microwave into DMF solvent, and stir well and evenly. After dispersing and stripping with 90w ultrasonic wave, add sodium citrate for reduction.

[0072] 2. Preparation of graphene-enhanced solvent-free epoxy-based intumescent fireproof coating

[0073] ①The deployment of component A

[0074] Epoxy resin E-44 (mass ratio) 25 parts, add 15 parts of reactive diluent, after mixing evenly in the reaction kettle at 40 ° C, add Al(OH) in sequence 3 ·3H 2 10 parts of O, expandable graphite: 24 parts, ammonium polyphosphate: 16 parts, 8 parts of titanium dioxide, 1 part of defoamer, 1 part of anti-settling agent, and mix thoroughly in t...

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Abstract

The invention discloses an intumescent type multifunctional fire retardant coating containing nano-graphite sheets. The fire retardant coating comprises a base material, the functional nano-graphite sheets and intumescent flame retardant. The functional nano-graphite sheets include hydroxyl, carboxyl, carbonyl, epoxy groups, sulfenyl and / or amino after being treated. The mass fraction of the functional nano-graphite sheets is 0.5%-10%. According to the fire retardant coating, the nano-graphite sheets are functionalized so as to obtain various polar functional groups, the nano-graphite sheets can be dispersed in the base material, the intumescent flame retardant and solvent of the fire retardant coating so that the coating can be better prepared, and accordingly the intumescent type multifunctional fire retardant coating containing the nano-graphite sheets is formed. The fire resistance is greatly improved; moreover, various functions of electric conduction, heat dissipation, corrosion prevention and the like are achieved, and the effect is quite good.

Description

technical field [0001] The invention relates to a fireproof coating, in particular to an expansive fireproof coating containing nano-graphite flakes. Background technique [0002] The intumescent fireproof coating is coated on the surface of flammable base materials such as building materials. Once a fire breaks out, it will expand violently at high temperature to form a foam insulation layer. The thickness can be dozens of times the thickness of the original coating, which can effectively block the outside The heating effect of the heat source on the base material prevents the combustion from continuing to spread. Therefore, intumescent fireproof coatings are widely used in fields with high fireproof requirements at this stage. [0003] However, there are still many problems in the existing intumescent fireproof coatings. [0004] 1. The expansion system of intumescent fire retardant coatings usually includes carbon source, acid source and gas source. Generally, ammonium ...

Claims

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Application Information

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IPC IPC(8): C09D163/00C09D131/04C09D175/02C09D1/00C09D5/18C09D5/24
Inventor 贾纬民
Owner 高碑店市安普光电材料科技有限公司
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