High-elasticity and high-strength weather-resistant and flame-retardant cable material for wind power generation

A flame retardant cable material, wind power generation technology, applied in the direction of insulated cables, cables, circuits, etc., can solve the problems of insufficient elasticity, flame retardant, wear resistance, ozone erosion resistance, weather resistance and other problems, and achieve good oxidation resistance, Excellent weather resistance and the effect of improving wettability

Inactive Publication Date: 2016-12-21
安徽顺驰电缆股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the wind energy cables manufactured are made of EPDM rubber, which is a terpolymer of ethylene, propylene and non-conjugated diene, which has excellent insulation, temperature resistance range, oxidation resistance and strong At the same time, because it belongs to the polyolefin family, it has excellent vulcanization characteristics. It is often added with a large amount of fillers to reduce costs. However, it is often elastic, flame retardant, wear-resistant, ozone erosion-resistant, Weather resistance and other properties are still not good enough

Method used

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  • High-elasticity and high-strength weather-resistant and flame-retardant cable material for wind power generation
  • High-elasticity and high-strength weather-resistant and flame-retardant cable material for wind power generation
  • High-elasticity and high-strength weather-resistant and flame-retardant cable material for wind power generation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The present invention proposes a high-elasticity high-strength weather-resistant and flame-retardant cable material for wind power generation. Its raw materials include: 35 parts of EPDM rubber, 20 parts of fluoropolymer, 20 parts of styrene-butadiene rubber, hard 6 parts of clay, 2 parts of monoalkoxy titanate coupling agent, 5 parts of aluminum hydroxide, 4 parts of red phosphorus masterbatch, 3 parts of antimony trioxide, 0.3 parts of sulfur, 0.3 parts of dicumyl peroxide 1.5 parts of N-cyclohexyl-2-benzothiazole sulfenamide, 1.2 parts of trimethylolpropane trimethacrylate, 1.1 parts of antioxidant H, 1.1 parts of antioxidant DFC-34, 6 parts of zinc oxide, 2 parts of melamine cyanurate, 3 parts of epoxidized soybean oil; wherein, the content of styrene in styrene-butadiene rubber is 30wt%; the solvent is made by mixing toluene and acetone at a volume ratio of 1:3.

[0032] During the preparation of fluoropolymers:

[0033]Add 45 parts of solvent, 12 parts of vinyl a...

Embodiment 2

[0037] The invention proposes a high-elasticity high-strength weather-resistant and flame-retardant cable material for wind power generation. The raw materials include: EPDM rubber 45 parts, fluoropolymer 25 parts, styrene-butadiene rubber 12 parts of clay, 4 parts of monoalkoxy titanate coupling agent, 8 parts of aluminum hydroxide, 5 parts of red phosphorus masterbatch, 3.5 parts of antimony trioxide, 0.5 part of sulfur, 0.5 part of dicumyl peroxide , 1.6 parts of N-cyclohexyl-2-benzothiazole sulfenamide, 1.25 parts of trimethylolpropane trimethacrylate, 1.3 parts of antioxidant H, 1.3 parts of antioxidant DFC-34, 8 parts of zinc oxide, melamine 4 parts of cyanurate, 4 parts of epoxidized soybean oil; among them, the content of styrene in styrene-butadiene rubber is 30wt%; the solvent is made by mixing toluene and acetone at a volume ratio of 1:3.

[0038] During the preparation of fluoropolymers:

[0039] Add 46 parts of solvents, 13 parts of vinyl acetate, 15 parts of n-b...

Embodiment 3

[0043] The present invention proposes a high-elasticity high-strength weather-resistant and flame-retardant cable material for wind power generation. The raw materials include: 40 parts of EPDM rubber, 22 parts of fluoropolymer, 23 parts of 10 parts of clay, 3 parts of monoalkoxy titanate coupling agent, 7 parts of aluminum hydroxide, 5 parts of red phosphorus masterbatch, 4 parts of antimony trioxide, 0.4 part of sulfur, 0.5 part of dicumyl peroxide , 1.6 parts of N-cyclohexyl-2-benzothiazole sulfenamide, 1.3 parts of trimethylolpropane trimethacrylate, 1.3 parts of antioxidant H, 1.2 parts of antioxidant DFC-34, 7 parts of zinc oxide, 4 parts of melamine cyanurate, 5 parts of epoxidized soybean oil; wherein, the content of styrene in styrene-butadiene rubber is 30wt%; the solvent is made by mixing toluene and acetone at a volume ratio of 1:3.

[0044] During the preparation of fluoropolymers:

[0045] 47 parts of solvents, 13 parts of vinyl acetate, 16 parts of n-butanol, 1...

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Abstract

The invention discloses a high-elasticity and high-strength weather-resistant and flame-retardant cable material for wind power generation. The cable material comprises the following raw materials in parts by weight: 35-60 parts of ethylene propylene diene monomer rubber, 20-30 parts of fluorine-containing polymer, 20-25 parts of styrene-butadiene rubber, 6-19 parts of hard clay, 2-6 parts of a monoalkoxy titanate coupling agent, 5-10 parts of aluminum hydroxide, 4-6 parts of red phosphor masterbatch, 3-4 parts of antimony trioxide, 0.3-0.6 parts of sulfur, 0.3-0.6 parts of dicumyl peroxide, 1.5-1.8 parts of N-cyclohexyl-2-benzothiazole sulfenamide, 1.2-1.3 parts of trimethylolpropane trimethacrylate, 1.1-1.5 parts of an antioxidant H, 1.1-1.5 parts of an antioxidant DFC-34, 6-10 parts of zinc oxide, 2-5 parts of melamine cyanurate and 3-6 parts of epoxidized soybean oil. The cable material provided by the invention has high elasticity, high strength, and excellent flame retardancy, wear resistance, ozone erosion resistance and weather resistance.

Description

technical field [0001] The invention relates to the technical field of rubber materials, in particular to a high-elasticity, high-strength, weather-resistant and flame-retardant cable material for wind power generation. Background technique [0002] With the increasing popularity of wind power generation, it has led to the development of wind power generation related products. Since wind power generation systems are often used under harsh environmental conditions, such as large temperature differences and ultraviolet radiation, especially in plateau areas, the temperature difference between day and night is large. , and the cable should be twisted with the rotation of the fan. If special cables suitable for the surrounding environment are not used, ordinary wires and cables or traditional wind energy cables will undergo long-term sunlight exposure, wind and rain, ozone erosion and twisting in the fan. Cracks will appear on the surface, and the cable material will age rapidly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/16C08L9/06C08L27/20C08K13/02C08K3/34C08K3/22C08K5/14C08K3/06C08K5/3492C08F214/28C08F218/08C08F4/04H01B3/28H01B7/295H01B7/18H01B7/28
CPCC08L23/16C08F4/04C08F214/285C08L2201/02C08L2201/08C08L2203/202C08L2205/035C08L2312/00H01B3/28H01B7/18H01B7/2806H01B7/295C08L9/06C08L27/20C08K13/02C08K3/346C08K2003/2227C08K5/14C08K3/06C08K5/34928C08F218/08
Inventor 项志才孙成林
Owner 安徽顺驰电缆股份有限公司
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