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Preparation method of slump-preserving polycarboxylate water reducer

A technology of polycarboxylic acid and water reducing agent, applied in the field of polycarboxylic acid water reducing agent for cement concrete, can solve the problem of low graft ratio of maleic anhydride grafted β-cyclodextrin macromonomer and concrete slump Large losses, affecting the workability of concrete and other problems, achieve the effect of solving many production raw materials, ensuring slump loss, and improving various types

Active Publication Date: 2018-07-17
JIANGSU CHINA RAILWAY ARIT NEW MATEIRALS CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Polycarboxylate water reducer, as a new type of high-performance water reducer following the aliphatic, naphthalene and sulfamate-based water reducers, because of its low dosage, high water-reducing rate, and adjustable molecular structure Excellent properties such as strong tonality and green environmental protection, are more and more widely used in a series of concrete projects such as high-speed railways, bridges, tunnels, dams, etc., but in the face of domestic complex and changeable cement and concrete materials, polycarboxylate Water reducers often do not reflect their high performance advantages
With the reduction of high-quality sand and gravel resources in our country, the complexity of concrete components has increased. In the ready-mixed concrete industry, the slump loss of freshly mixed concrete has always been a problem that plagues engineering construction, especially long-term transportation will cause concrete to slump. Excessive loss of strength will affect the workability of concrete
It can effectively solve the compatibility problem between sand and gravel materials with large mud content and water reducing agent, but its reaction raw materials are many, the synthesis process is complicated, and the effect is greatly affected by temperature and pH
[0004] Chinese patent CN102153711A reports a macromer of allyl sulfonate monomer, acrylic acid monomer, polyethylene glycol monomethyl ether methacrylate and maleic anhydride grafted β-cyclodextrin A retarded polycarboxylate superplasticizer is obtained through free radical copolymerization, so that the obtained polycarboxylate superplasticizer has better retarding performance, micro air-entraining performance and better flow performance, but this The inventive maleic anhydride grafted β-cyclodextrin macromonomer has a low graft rate and is greatly affected by temperature, so it cannot fundamentally solve the problem of concrete slump loss under different conditions, which is not conducive to large-scale production and application

Method used

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  • Preparation method of slump-preserving polycarboxylate water reducer
  • Preparation method of slump-preserving polycarboxylate water reducer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] 1) Preparation of polycarboxylate superplasticizer prepolymer: mix 1mol 1-bromo-2-ketone-3-butene and 1.2mol allyl polyethylene glycol (800g / mol) in 0.01mol sodium persulfate, 0.03 Under the action of mol sodium pyrosulfite and 0.01mol sodium methacrylsulfonate, keep at 50°C for free radical polymerization for 3 hours to obtain a polycarboxylate superplasticizer prepolymer containing α-haloketone;

[0028] 2) Preparation method of slump-preserving polycarboxylate superplasticizer: perform Favorskii rearrangement reaction of 1mol polycarboxylate superplasticizer prepolymer with 0.5mol sodium hydroxide and 0.5mol sodium ethoxide, and at the same time, use sodium hydroxide to copolymerize The pH value of the product was adjusted to 5, and water was added to obtain a slump-retaining polycarboxylate water reducer with a mass concentration of 5%.

Embodiment 2

[0030] 1) Preparation of polycarboxylate superplasticizer prepolymer: 1mol 1-chloro-3-buten-2-one and 20mol methallyl polyethylene glycol (2500g / mol) in 0.02mol potassium persulfate , under the action of 0.05mol sodium sulfite and 0.02mol mercaptopropanol, keep at 50°C for free radical polymerization for 5 hours to obtain a polycarboxylate superplasticizer prepolymer containing α-haloketone;

[0031] 2) The preparation method of the slump-preserving polycarboxylate superplasticizer: perform Favorskii rearrangement reaction with 1mol polycarboxylate superplasticizer prepolymer, 1mol sodium hydroxide and 0.5mol sodium methoxide, and at the same time, use sodium hydroxide to dissolve the copolymerized product The pH value was adjusted to 5.5, and water was added to obtain a slump-retaining polycarboxylate water reducer with a mass concentration of 15%.

Embodiment 3

[0033] 1) Preparation of polycarboxylate superplasticizer prepolymer: 1mol 1-bromo-2-ketone-3-butene and 15mol 3-methyl-3-butene-1-polyethylene glycol (4000g / mol ) Under the action of 0.05mol hydrogen peroxide, 0.1mol ferrous pyrophosphate and 0.05mol mercaptoacetic acid, keep at 30°C for free radical polymerization for 3 hours to obtain a polycarboxylate superplasticizer prepolymer containing α-haloketone ;

[0034] 2) The preparation method of the slump-preserving polycarboxylate superplasticizer: 1 mol polycarboxylate superplasticizer prepolymer, 0.5 mol potassium hydroxide and 1 mol potassium ethoxide are subjected to Favorskii rearrangement reaction, and the copolymerized product is mixed with potassium hydroxide The pH value was adjusted to 5.5, and water was added to obtain a slump-retaining polycarboxylate water reducer with a mass concentration of 35%.

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Abstract

The invention discloses a preparation method of a slump loss resistant polycarboxylate water reducer. The preparation method comprises the following steps: (1) preparing a polycarboxylate water reducer prepolymer: carrying out oxidation-reduction free radical polymerization reactions between unsaturated alpha-haloketone micro-monomers and unsaturated macro-monomers in the presence of an initiator, a reducing agent, and a chain transfer agent so as to obtain a polycarboxylate water reducer prepolymer containing alpha-haloketone; and (2) carrying out Favorskii rearrangement between the polycarboxylate water reducer prepolymer containing alpha-haloketone and an alkali to generate carboxylic acid / carboxylate, adjusting the pH value to 5-6, and adding water to obtain the slump loss resistant polycarboxylate water reducer. The prepared slump loss resistant polycarboxylate water reducer has the advantages that the adaptability between the water reducer and cement is good, the dispersibility of cement is improved, the water reducing performance is strong, and the slump loss resistant performance is strong too.

Description

technical field [0001] The invention relates to the technical field of a polycarboxylate water reducer for cement concrete, in particular to a preparation method of a slump-preserving polycarboxylate water reducer. Background technique [0002] Polycarboxylate water reducer, as a new type of high-performance water reducer following the aliphatic, naphthalene and sulfamate-based water reducers, because of its low dosage, high water-reducing rate, and adjustable molecular structure Excellent properties such as strong tonality and green environmental protection, are more and more widely used in a series of concrete projects such as high-speed railways, bridges, tunnels, dams, etc., but in the face of domestic complex and changeable cement and concrete materials, polycarboxylate Water reducers often do not reflect the advantages of their high performance. With the reduction of high-quality sand and gravel resources in our country, the complexity of concrete components has incre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F283/06C08F216/36C04B24/26C04B103/30
CPCC04B24/2605C04B2103/302C08F283/065C08F216/36
Inventor 钱珊珊李梦婷黄春满姜海东郑春扬郭兆来
Owner JIANGSU CHINA RAILWAY ARIT NEW MATEIRALS CO LTD
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