Lightweight autoclaved brick containing carbonized rice husks and preparation method of lightweight autoclaved brick

A technology for carbonizing rice husks and autoclaved bricks, applied in chemical instruments and methods, clay preparation devices, manufacturing tools, etc., can solve the problems of large pollution, high energy consumption of sintered bricks, damage to land resources, etc., and achieves low cost and high technology. The effect of simple process and wide source of raw materials

Pending Publication Date: 2018-05-15
JIANGSU PROVINCE METALLURGICAL DESIGN INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, my country's building bricks are still mainly sintered bricks. Sintered bricks have the disadvantages of high energy consumption, large pollution, and damage to land resources, and they are gradually being eliminated. At present, my country is vigorously promoting new building materials such as autoclaved bricks. Autoclaved bricks are A new type of wall material manufactured by using fly ash, quicklime, coal gangue, tailings slag, etc. as the main raw materials without high-temperature calcination
Evaporated bricks have the advantages of protecting farmland and saving energy and have been vigorously promoted. However, ordinary autoclaved bricks have disadvantages such as high density and poor thermal insulation and sound insulation. Therefore, it is necessary to develop new lightweight autoclaved bricks.

Method used

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Effect test

preparation example Construction

[0038] In addition, the present invention also provides a method for preparing carbonized rice husk lightweight autoclaved bricks, the steps are:

[0039] (1) Take carbonized rice husk and oil shale ash according to the formula, stir and mix evenly, add 20-30 parts by weight of water, and stir into a uniform slurry;

[0040] (2) Add cellulose ether and ammonium aluminum sulfate dodecahydrate to the slurry in step (1) and continue to stir evenly, then send the slurry into a suction filter to filter out excess water to obtain material A, which is dried Carry out crushing until the particle size is ≤5mm to obtain material B;

[0041] (3) Stir and mix dry carbide slag powder, fly ash, quartz sand powder and triethanolamine according to the formula, add 30-40 parts by weight of water, and stir into a uniform slurry;

[0042] (4) Add material B and polyvinyl alcohol to the slurry in step (3) and stir to obtain material C;

[0043] (5) The material C is sent into the brick making m...

Embodiment 1

[0050] A carbonized rice husk lightweight autoclaved brick, which is composed of the following components: 10 parts by weight of carbonized rice husk, 10 parts by weight of dry carbide slag, 15 parts by weight of oil shale ash, 25 parts by weight of fly ash, quartz 25 parts by weight of sand powder, 0.2 part by weight of cellulose ether, 0.2 part by weight of polyvinyl alcohol, 0.1 part by weight of triethanolamine, and 0.1 part by weight of aluminum ammonium sulfate dodecahydrate.

[0051] Among the above components, the chemical composition of carbonized rice husk is based on SiO 2 Mainly, SiO 2 The content is 60%, and the bulk density distribution range is 0.15g / cm 3 ;Dried calcium carbide slag is obtained after calcium carbide hydrolysis and drying and crushing, and the chemical composition requirement is Ca(OH) 2 The content of oil shale is 96%, the water content is 2%, and the particle size is required to completely pass through a 100-mesh square hole sieve; oil shale ...

Embodiment 2

[0062] A carbonized rice husk lightweight autoclaved brick, which is composed of the following components: 12 parts by weight of carbonized rice husk, 12 parts by weight of dry carbide slag, 17 parts by weight of oil shale ash, 27 parts by weight of fly ash, quartz 27 parts by weight of sand powder, 0.3 parts by weight of cellulose ether, 0.4 parts by weight of polyvinyl alcohol, 0.2 parts by weight of triethanolamine, and 0.2 parts by weight of aluminum ammonium sulfate dodecahydrate.

[0063] Among the above components, the chemical composition of carbonized rice husk is based on SiO 2 Mainly, SiO 2 The content is 80%, and the bulk density distribution range is 0.20g / cm 3 ;Dried calcium carbide slag is obtained after calcium carbide hydrolysis and drying and crushing, and the chemical composition requirement is Ca(OH) 2 The content of oil shale is 95%, the water content is 1%, and the particle size requirement is to completely pass through a 100-mesh square hole sieve; oil...

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Abstract

The invention relates to a lightweight autoclaved brick containing carbonized rice husks and a preparation method of the lightweight autoclaved brick. The autoclaved brick comprises, by weight, 10-15parts of carbonized rice husks, 10-15 parts of dry calcium carbide residue, 15-20 parts of oil shale ash, 25-30 parts of fly ash, 25-30 parts of quartz sand powder, 0.2-0.5 part of cellulose ether, 0.2-0.5 part of polyvinyl alcohol, 0.1-0.3 part of triethanolamine and 0.1-0.3 part of aluminum ammonium sulfate dodecahydrate. The autoclaved brick is prepared by the materials above according to the weight. The autoclaved brick and the preparation method have the advantages that the application difficulty of the rice husks is solved, the carbonized rice husks are used as the pore-forming raw materials to produce the lightweight autoclaved brick, and the lightweight autoclaved brick is environmentally friendly, energy-saving, capable of insulating heat and sounds, and the like; the preparationmethod is simple in process, wide in raw material source and low in cost.

Description

technical field [0001] The invention belongs to the field of building material production, and more specifically relates to a carbonized rice husk lightweight autoclaved brick and a preparation method thereof. Background technique [0002] Rice husk is a by-product of rice processing. Rice husk accounts for about 20% of the weight of rice. The annual output of rice in my country is about 200 million tons, which is converted into an annual output of about 40 million tons of rice husk. The current utilization rate of rice husk is low, mainly used as feed or fungus culture medium, and the consumption is low, because rice husk has the characteristics of high ash content (7%-9%) and high silica content (about 20%), and has Good toughness, porosity, low density and rough texture, so rice husk can be used in building materials to produce lightweight building materials. [0003] At present, my country's building bricks are still mainly sintered bricks. Sintered bricks have the disa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B30/00C04B38/08B28B3/00B28B11/24B28C5/40C04B111/40
CPCC04B30/00B28B3/00B28B11/24B28C5/402C04B38/08C04B2111/00017C04B2111/40C04B2201/50C04B18/248C04B18/12C04B18/10C04B18/08C04B14/06C04B24/383C04B24/2623C04B24/122C04B22/14
Inventor 陈士朝边妙莲孙辉马冬阳曹志成吴道洪
Owner JIANGSU PROVINCE METALLURGICAL DESIGN INST
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