Composite yarn formation method of built-in powder materials

A powder material and powder technology, applied in the textile field, can solve the problems of high frequency of woven warp yarn breakage, poor product quality and inability to clean, and achieve the effect of omitting spun yarn drafting

Active Publication Date: 2018-07-17
WUHAN TEXTILE UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In traditional textile processing, there are three major technical problems: First, traditional ring spinning requires many procedures, long process, labor intensive, time-consuming and high cost to process bulk fiber into yarn. Efficient and high-quality short-process spinning is the solution to shorten the textile The basis of the process; second, the weaving preparation and weaving process after the spinning and spinning process have a long process and high operating speed, and have high requirements on the quality of the yarn such as wear resistance, strength, and hairiness. Broken needle around the crochet needle or unclear weaving opening reduces the efficiency of weft insertion, and the wear resistance and low strength of the yarn lead to high frequency of woven warp yarn breakage, low weaving efficiency, and poor quality of the final product; thirdly, although traditional ring spinning Yarn cohesion is high and the range of spinning counts is wide, but spinning is restricted by factors such as fiber length, stiffness, and number of fibers, especially if the fiber length is too short (length less than 20 mm), and the fiber transfers from inside to outside during the yarn forming process. Insufficient cohesion, low yarn strength, frequent spinning end breaks, and inability to continue spinning
However, nanofiber non-woven membranes and conventional fineness fiber non-woven fabrics have the following defects: 1) The strength and durability of non-woven fabrics are poor, which cannot be compared with traditional textile fabrics, and cannot be used instead of traditional textile and clothing products; It is difficult to be used for clothing fabrics as other fabrics are cleaned; 3) The fibers are arranged in a certain direction, and they are easy to split from right angles, etc.
Obviously, although the yarns provided by the above two koans have a certain strong linear continuous feature, the yarn structure is flat and lacks the cylindrical structure of fiber twisting and entangling, which is very different from the structure of conventional textile yarns and is not suitable for conventional textiles. The yarn running and yarn guiding channel of textile equipment cannot really be integrated into the conventional batch yarn weaving equipment and production process, and it does not solve the problems of ultra-weak (nanofiber, etc.), ultra-short (short pile), high stiffness and brittle (carbon fiber, glass fiber) , quartz fiber, etc.), high resilience and super bulkiness (down-like fiber), powder (fiber whisker, carbon nanotube, graphene, various nano-microspheres, nanoparticles) and other difficult-to-spin materials how to spin, Due to the technical problems of weaving, ultra-short fibers are generally used in papermaking, composite material reinforcement fillers, and flocking product development.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Composite yarn formation method of built-in powder materials

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0020] A. Preparation of fiber strips

[0021] The non-woven flexible surface material roll with an area density of 2-100 g / m2 is installed on a cutting machine, and the non-woven surface material is cut into fiber strips S 1 and threads with a linear density of 10-800 g / km The fiber strip S2 with a density of 4-200 g / km, the fiber strip S1 and the fiber strip S2 are respectively wound on the bobbin. The characteristics of the flexible surface material, the non-woven flexible surface material is directly and accurately and evenly cut into fiber strips, in essence, a flexible prepolymer of strip-shaped fibers is quickly made, which is used for the subsequent padding processing and compounding of the fiber strips. Fully prepared for twisting and forming yarns, breaking the technical bottleneck of traditional carding and collecting of textile fibers into slivers, eliminating the need for multiple drafting and drawing in pre-spinning of traditional spinning, drawing and twisting o...

Embodiment 1

[0027] Example 1. Yarn forming with built-in graphene fragment powder

[0028] The selected powder is graphene fragment powder, and the particle size distribution of graphene fragment powder is 10-100 nanometers, which is a solid particle material in an intermediate state between atoms, molecules and macroscopic objects. Graphene has excellent electrical properties and light absorption properties, and can be used to develop products such as sensors, high-density magnetic recording, and wave-absorbing stealth components, and is widely used in medical testing, military stealth, and other fields; , the traditional coating and built-in packing method are used to directly compound with textiles, which cannot guarantee the uniform dispersion and arrangement of graphene fragment powder and the combination of stability and durability, resulting in a decrease in the efficiency of sensing, electrical conductivity, and wave absorption, and it is easy to fall off. It can be cut and proces...

Embodiment 2

[0035] Embodiment 2. Composite yarn forming with built-in activated carbon powder

[0036] The selected activated carbon powder has a particle size of 800-1000 microns. The activated carbon powder is rich in nano-microporous structure and is widely used in air filtration, formaldehyde adsorption, water filtration and other fields. However, it is difficult for activated carbon powder to be compounded into yarn. Coating, built-in packing and textile compounding cannot guarantee the uniform dispersion and stable combination of activated carbon powder, resulting in a decrease in the efficiency of adsorption and filtration functions, and it is easy to fall off and difficult to be cut and processed arbitrarily. In order to solve this technical problem, adopt the present invention to carry out the composite yarn forming method of built-in activated carbon powder, concrete steps are:

[0037] A. Preparation of fiber strips

[0038] The polypropylene non-woven flexible surface materia...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a composite yarn formation method of built-in powder materials, and belongs to the technical field of textiles. The method comprises the steps that firstly, non-woven flexiblefabric materials are divided into fiber strips S1 and fiber strips S2; secondly, a padding method is adopted for conducting padding combination on the fiber strips S2 and powder to form powder stripsS2'; finally, each composite strip formed by sandwiching one powder strip S2' with two overlapping fiber strips S1 is subjected to composite twisting and yarn formation by adopting a flyer spindle twisting and winding mode, and the linear sheet-shaped composite strips are converted into linear cylindrical yarn. The sheet-shaped untwisted loose-state structures of the composite strips are changed,the technical bottleneck that it is difficult to comb and collect powder into strips by means of traditional methods is broken through, the built-in short-flow yarn formation of powder materials is achieved, the technical purpose of the composite yarn formation of the powder materials is achieved, and the quick and effective method is provided for preparing high-functionality high-quality yarn and apparel fabrics by using the powder materials. The method is short in process flow and easy to popularize and apply.

Description

technical field [0001] The invention relates to a composite yarn forming method with built-in powder materials, which belongs to the technical field of textiles. Background technique [0002] Textile fabrics used in clothing can be divided into three categories: woven (woven), knitted and non-woven fabrics. Woven and knitted fabrics are woven from yarns or filaments through a weaving process; non-woven fabrics (also known as non-woven fabrics) are processed from textile fibers by bonding, fusing or other mechanical and chemical methods. Woven fabric is a fabric formed by interweaving warp yarns and weft yarns perpendicularly to each other. The fabric weaves include plain weave, twill weave, satin weave and the weaves formed by the above three basic weaves and their intersecting changes. Knitted fabrics are formed by forming yarns or filaments into coils, and then interlocking the coils. Due to the coil structure of knitted fabrics, there is a large amount of yarn stored per...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/06D02G3/04D06B3/18D01H7/24D01H5/22
CPCD01H5/22D01H7/24D02G3/04D02G3/06D06B3/18
Inventor 徐卫林夏治刚刘欣丁彩玲付驰宇赵辉王灿灿
Owner WUHAN TEXTILE UNIV
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