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Ceramic composite material for high-flexibility artificial skeleton joint and preparation method

A ceramic composite material, flexible technology, applied in medical science, prosthesis, tissue regeneration, etc., can solve the problems of easy "dissolving" and shrinking of bones, allergy to heavy metal ions, low biocompatibility, etc., and achieve excellent biocompatibility. High performance, wide range of uses, good toughness of zirconia

Inactive Publication Date: 2018-10-23
湖南鹏登生物科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the artificial joint prosthesis currently used clinically is mostly made of metal or ceramics. Metal or ceramic joints have low biocompatibility in the human body. The joints rely on the stress conduction generated by the impact to achieve movement and stimulate bone growth. If metal joints are used, it is prone to "stress shielding" and cannot be conducted. Over time, the bones in the joints are easy to "dissolve" and shrink due to lack of stimulation
In addition, metal joints also have hidden dangers such as heavy metal ion allergy, metal corrosion, polyethylene wear, imaging interference, and early revision.
Although ceramic bone joints have high hardness, they have no flexibility and have poor impact resistance. Once broken, the powder will be embedded in muscle tissue, causing secondary damage.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] In this embodiment, the ceramic composite material for highly flexible artificial bone joints is made of the following raw materials in parts by weight: 30 parts of hydroxyapatite, 30 parts of zirconia toughened alumina powder, and 10 parts of silicon carbide and aluminum borate whisker mixture , 10 parts of nano titanium oxide, 10 parts of magnesium oxide, 10 parts of calcium oxide;

[0025]Preparation method: (1) Mix hydroxyapatite, zirconia-toughened alumina powder or yttrium-stabilized zirconia powder, oyster shell powder, nano-magnesia, and calcium oxide according to the weight ratio, add dispersant, deionized Stir with water for 30-60min, stir evenly to make a slurry; (2) add nano-titanium oxide, and then perform ball milling, where the ratio of material to ball is 1: (0.5-1.5); (3) add silicon carbide, aluminum borate crystal Stir and mix the whisker mixture and the adhesive at a constant temperature for 4-6 hours, and spray dry to obtain granulated materials tha...

Embodiment 2

[0027] The high-flexibility ceramic composite material for artificial bone joints in this embodiment is made of the following raw materials in parts by weight: 40 parts of hydroxyapatite, 40 parts of zirconia toughened alumina powder, and 5 parts of a mixture of silicon carbide and aluminum borate whiskers , 5 parts of nano titanium oxide, 5 parts of magnesium oxide, 5 parts of calcium oxide;

[0028] Preparation method: (1) Mix hydroxyapatite, zirconia-toughened alumina powder or yttrium-stabilized zirconia powder, oyster shell powder, nano-magnesia, and calcium oxide according to the weight ratio, add dispersant, deionized Stir with water for 30-60min, stir evenly to make a slurry; (2) add nano-titanium oxide, and then perform ball milling, where the ratio of material to ball is 1: (0.5-1.5); (3) add silicon carbide, aluminum borate crystal Stir and mix the whisker mixture and the adhesive at a constant temperature for 4-6 hours, and spray dry to obtain granulated materials ...

Embodiment 3

[0030] The ceramic composite material for highly flexible artificial bone joints in this embodiment is made of the following raw materials in parts by weight: 35 parts of hydroxyapatite, 35 parts of zirconia toughened alumina powder, and 8 parts of silicon carbide and aluminum borate whisker mixture , 4 parts of oyster shell powder, 8 parts of nano-titanium oxide, 5 parts of magnesium oxide, and 5 parts of calcium oxide;

[0031] Preparation method: (1) Mix hydroxyapatite, zirconia-toughened alumina powder or yttrium-stabilized zirconia powder, oyster shell powder, nano-magnesia, and calcium oxide according to the weight ratio, add dispersant, deionized Stir with water for 30-60min, stir evenly to make a slurry; (2) add nano-titanium oxide, and then perform ball milling, where the ratio of material to ball is 1: (0.5-1.5); (3) add silicon carbide, aluminum borate crystal Stir and mix the whisker mixture and the adhesive at a constant temperature for 4-6 hours, and spray dry to...

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Abstract

The invention discloses a ceramic composite material for a high-flexibility artificial skeleton joint and a preparation method. Raw materials are formed by the following components by mass percentage:30-40% of hydroxyapatite, 30-40% of zirconia-toughened aluminum oxide powder or yttria-stabilized zirconia powder, 5-10% of ceramic whisker, 5-10% of nano titanium oxide, 0-10% of oyster shell powder, 0-10% of magnesium oxide, and 0-10% of calcium oxide; the zirconia-toughened aluminum oxide powder is prepared from 60-70wt% of aluminum oxide and 30-40wt% of zirconium oxide, and is prepared by preparing mixed gel through a coprecipitation method, and spray-drying; the yttria-stabilized zirconia powder is prepared from 97wt% of the zirconium oxide and 3wt% of yttrium oxide. The prepared artificial skeleton joint ceramic composite material has good biocompatibility and flexibility, good shock resistance, and good heat stability and corrosion resistance, wherein the bending strength can reach1250-1400 MPa, the breaking tenacity can reach 16.5-17.5 MPa / m<2>, and the compressive strength reaches 750-900 HV; the material can prepare an artificial skeleton or a joint instead of a metal or ceramic.

Description

technical field [0001] The invention relates to the technical field of ceramic composites for artificial bone joints, in particular to a highly flexible ceramic composite material for artificial bone joints and a preparation method. Background technique [0002] With the aggravation of the aging population and the increase of joint damage caused by various injuries, it often leads to changes in the joint structure. Medication alone can only partially relieve pain symptoms, and it is difficult to improve joint function. Artificial joint replacement can achieve the purpose of relieving pain, stabilizing joints, correcting deformities, and improving joint function. Such as pain caused by rheumatoid arthritis, old joint dislocation, etc., through artificial joint surgery, joint deformities can be significantly corrected, and the original stiff joints can return to normal functions. Joint pain and severe dysfunction caused by many diseases are suitable for artificial joint repla...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/447C04B35/81C04B35/622A61L27/10A61L27/12A61L27/50
CPCA61L27/105A61L27/12A61L27/50A61L2430/02A61L2430/24C04B35/803C04B35/447C04B35/62204C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/3232C04B2235/3244C04B2235/6562C04B2235/96
Inventor 唐洁李佳
Owner 湖南鹏登生物科技股份有限公司
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