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Waterborne polyurethane toughened waterborne epoxy resin anticorrosive coating and preparation method thereof

A water-based epoxy resin and water-based polyurethane technology, used in epoxy resin coatings, polyurea/polyurethane coatings, anti-corrosion coatings, etc. Material brittleness and other problems, to achieve the effect of preventing fine cracks in the coating, high elongation at break, and increased tensile strength

Active Publication Date: 2019-04-19
YANTAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the cured substance of epoxy resin is brittle, insufficient in toughness and prone to cracks, which makes it difficult for the material to meet the requirements of engineering technology in terms of fatigue resistance and crack resistance, and its application is limited to a certain extent.
Therefore, it is necessary to toughen and modify the epoxy resin to improve its mechanical properties, but while improving the toughness of the epoxy resin, it often reduces the mechanical properties of the cured product.

Method used

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  • Waterborne polyurethane toughened waterborne epoxy resin anticorrosive coating and preparation method thereof
  • Waterborne polyurethane toughened waterborne epoxy resin anticorrosive coating and preparation method thereof
  • Waterborne polyurethane toughened waterborne epoxy resin anticorrosive coating and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] 1) Preparation of nonionic-anionic waterborne polyurethane:

[0025] Add 0.09mol of polytetramethylene ether glycol (oligomer polyol) with a molecular weight of 2000, 0.01mol of polyester diol with a molecular weight of 2000, and 0.3mol of isophorone diisocyanate in the reactor at 50°C (Polyisocyanate), 0.065mol dimethylol propionic acid, 0.035mol 1,4 butanediol, 0.03mol polyethylene glycol monomethyl ether (hydrophilic monomer containing ethoxy group) with a molecular weight of 500 react completely to generate For the isocyanate-terminated prepolymer, add 20% of the mass of the prepolymer in acetone to dilute and add 0.06mol of triethylamine (TEA) to 600g of water and stir vigorously for 5 minutes, then add dropwise 0.085mol of diethylenetriamine (amine chain extender) Chain extension, and vacuum removal of acetone to obtain an amine-based aqueous polyurethane emulsion with a particle size of 50 nm.

[0026] 2) Preparation of waterborne polyurethane toughened epoxy re...

Embodiment 2

[0031] 1) Preparation of anionic waterborne polyurethane:

[0032] Add 0.1 mol of polytetramethylene ether glycol (oligomer polyol) with a molecular weight of 2000 (oligomer polyol), 0.3 mol of isophorone diisocyanate (polyisocyanate) and 0.11 mol of dimethylol in the reaction kettle at 50°C. Propionic acid (DMPA) was fully reacted at 80°C, adding 20% ​​of the weight of the prepolymer in acetone to dilute, and adding 0.11mol of triethylamine (TEA) for neutralization, adding 560g of water and stirring vigorously for 5 minutes to disperse into an emulsion, and after emulsification, add 0.06 mol of isophorone diamine (amine chain extender) increases the molecular weight of polyurethane, and at the same time introduces a certain amount of amine groups on the polyurethane, and removes all the acetone by vacuuming to obtain water-based polyurethane, which realizes the preparation of polyurethane emulsion particles The diameter is 90nm.

[0033] 2) The preparation method of waterbor...

Embodiment 3

[0036] 1) Preparation of anionic waterborne polyurethane:

[0037]At 50 DEG C, add 0.05mol molecular weight 2000 polybutylene adipate diol, 0.05mol molecular weight 2000 polypropylene glycol, 0.1mol xylene diisocyanate, 0.2mol isophorone diisocyanate (polyethylene glycol) in the reaction kettle isocyanate), after stirring at a constant speed for 30 minutes, heat up to 80°C for 1 hour, cool down to 60°C and add 0.1mol dimethylol butyric acid (DMBA) to fully react until -NCO reaches the theoretical value, cool down to room temperature, and add 20% polyurethane mass Dilute with acetone (solvent), add 0.1mol triethylamine to neutralize, add 600g water to emulsify for 5 minutes, add dropwise 0.08mol isophordione diamine to continue the reaction for 1 hour, then vacuumize to remove the solvent acetone to obtain a polyurethane emulsion with a particle size of 80nm .

[0038] 2) The preparation method of waterborne polyurethane toughened epoxy resin emulsion is the same as 1.

[003...

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Abstract

The invention belongs to the field of anticorrosive coatings, and relates to a waterborne polyurethane toughened waterborne epoxy resin anticorrosive coating and a preparation method thereof. The coating can be widely applied to anticorrosive coating of steel structures. An isocyanate-termminated polyurethane prepolymer is synthesized from polyisocyanate, oligomer polyol, an ethoxyl group-containing hydrophilic monomer, a small-molecular chain extender and a solvent at 50-90 DEG C, water is added, emulsification is performed, an amine chain extender is added after the emulsification, a reaction is continuously carried out at 20-40 DEG C for 1 h, and vacuumizing is performed to remove the solvent in order to synthesize waterborne polyurethane containing active hydrogen and having an averageparticle size of 40-200 nm. Compared with existing waterborne epoxy resins, the waterborne epoxy resin system in the invention has the advantages of significant improvement of the toughness without reducing the elastic modulus of the waterborne epoxy resin by adding high-elasticity waterborne polyurethane emulsion particles to an emulsion, good dispersion effect of polyurethane emulsion particlesin the waterborne epoxy resin, and significant improvement of the impact resistance, the flexibility, the acid, alkali and corrosion resistance and the glossiness.

Description

technical field [0001] The invention belongs to the field of corrosion-resistant coatings, and in particular relates to a method for preparing a toughened water-based epoxy resin anti-corrosion coating of water-based polyurethane. The environment-friendly coating produced by the method can be widely used in anti-corrosion coating of steel structures. Background technique [0002] Due to its excellent mechanical properties, corrosion resistance, chemical resistance and good adhesion, epoxy resin has been widely used in many fields of casting, coating and construction for a long time. However, the cured substance of epoxy resin is brittle, insufficient in toughness and prone to cracks, which makes it difficult for the material to meet the requirements of engineering technology in terms of fatigue resistance and crack resistance, and its application is limited to a certain extent. Therefore, it is necessary to toughen and modify the epoxy resin to improve its mechanical propert...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D175/04C09D175/08C09D5/08
CPCC09D163/00C09D5/08C08L75/04C08L75/08
Inventor 刘志勇侯立杰王玉龙
Owner YANTAI UNIV