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A tungsten/silicon nitride/tungsten symmetrical layered gradient composite material and its rapid preparation method and application

A composite material and layered technology, applied in the direction of sealing materials, battery boxes/coatings, structural parts, etc., can solve the problems of high sintering temperature, low strength, and poor air tightness in the sintering process, and achieve excellent high-temperature mechanical properties , Reducing residual internal stress, wide application prospects

Active Publication Date: 2021-08-13
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But this method also has some disadvantages: first, the automatic grouting molding equipment of this method is complex and expensive, and the lamination process is difficult to realize; second, the sintering process has a high sintering temperature, a long holding time, and requires Third, some elements will segregate on the interface of the sample sintered by this method, resulting in stress concentration and easy formation of defects such as interface cracks, which directly affect the mechanics, physics, chemistry and electricity of the material. Chemical properties; Fourth, due to the addition of some polymer dispersants during automatic grouting, large pores appeared in the middle layer of the sample after sintering, resulting in problems such as low strength and poor air tightness
Therefore, the ceramic / metal gradient materials obtained by the existing preparation methods are still difficult to be used as long-term high-temperature insulating packaging materials for liquid metal batteries, and some structural / functional integrated components.

Method used

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  • A tungsten/silicon nitride/tungsten symmetrical layered gradient composite material and its rapid preparation method and application
  • A tungsten/silicon nitride/tungsten symmetrical layered gradient composite material and its rapid preparation method and application
  • A tungsten/silicon nitride/tungsten symmetrical layered gradient composite material and its rapid preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Choose W powder, Si 3 N 4 Powder and corresponding sintering aids are the original powder materials, and 5-layer gradient materials are prepared by SPS sintering.

[0033] W powder, Si 3 N 4 Powder and corresponding sintering aids are mixed according to the designed volume fraction, and ethanol solvent is added for wet milling, and the ball milling time is 24 hours; the mixed powder required for each layer is mixed according to the following formula figure 1 As shown in middle a, place layers and press in graphite molds in turn, each layer thickness is 2mm, then install upper and lower graphite indenters and coat graphite carbon felt to complete the mold loading work; place the mold with the sample to be sintered in spark plasma sintering In the furnace of the system, vacuumize to no higher than 0.01Pa. Under the axial pressure of 35MPa, the temperature is raised to 1300°C at a rate of 300°C / min, and then raised to 1500°C at a rate of 100°C / min and kept for 7 minutes...

Embodiment 2

[0035] Choose W powder, Si 3 N 4 Powder and corresponding sintering aids are the original powder materials, and 7-layer gradient materials are prepared by SPS sintering.

[0036] W powder, Si 3 N 4 Powder and corresponding sintering aids are mixed according to the designed volume fraction, and ethanol solvent is added for wet milling, and the ball milling time is 24 hours; the mixed powder required for each layer is mixed according to the following formula figure 1 As shown in middle b, place layers and press in graphite molds in turn, each layer thickness is 1mm, then install upper and lower graphite indenters and coat graphite carbon felt to complete the mold loading work; put the mold with the sample to be sintered in spark plasma sintering In the furnace of the system, vacuumize to no higher than 0.01Pa, under the axial pressure of 65MPa, raise the temperature to 1300°C at a rate of 200°C / min, and then raise the temperature to 1600°C at a rate of 120°C / min and keep it f...

Embodiment 3

[0038] Choose W powder, Si 3 N 4 Powder and corresponding sintering aids are the original powder materials, and 9-layer gradient materials are prepared by SPS sintering.

[0039] W powder, Si 3 N 4 Powder and corresponding sintering aids are mixed according to the designed volume fraction, and ethanol solvent is added for wet milling, and the ball milling time is 24 hours; the mixed powder required for each layer is mixed according to the following formula figure 1 As shown in middle c, laying and pressing in the graphite mold in turn, the thickness of each layer is 1mm, and then install the upper and lower graphite indenters and coat the graphite carbon felt to complete the mold loading work; put the mold with the sample to be sintered in spark plasma sintering In the furnace of the system, vacuumize to no higher than 0.01Pa. Under the axial pressure of 50MPa, the temperature is raised to 1400°C at a rate of 150°C / min, and then raised to 1650°C at a rate of 150°C / min and k...

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Abstract

The invention discloses a W / Si 3 N 4 / W symmetrical layered gradient composite material and its rapid preparation method and application, belonging to the technical field of ceramic matrix composite material preparation, the invention adopts SPS sintering technology to prepare W / Si 3 N 4 / W symmetrical layered gradient composite material, this method introduces an electric field on the basis of the temperature field and pressure field, which can play a role in the plasma activation of the raw material, so that it can be produced under the conditions of lower sintering temperature and shorter holding time. Dense multi-phase ceramic materials can be quickly prepared; at the same time, the activation of the plasma also helps the diffusion of atoms, which in turn can promote the formation of W and Si 3 N 4 interlayer bonding to achieve W and Si 3 N 4 This method has the advantages of fast heating rate, low sintering temperature, and short holding time. This method can quickly prepare W / Si with high density, low impurity content, and good interface bonding. 3 N 4 / W Symmetric layered gradient composites.

Description

technical field [0001] The invention belongs to the technical field of preparation of ceramic matrix composite materials, in particular to a W / Si 3 N 4 / W Symmetric layered gradient composite materials and their rapid preparation methods and applications. Background technique [0002] Silicon nitride (Si 3 N 4 ) Ceramics have excellent mechanical properties and chemical stability such as high temperature resistance, good thermal shock resistance, high insulation coefficient, high wear resistance, and corrosion resistance. Therefore, they are used in high-temperature structural materials, refractory materials, insulating materials and corrosion-resistant materials. There are broad application prospects in the field. In practical applications, Si is usually required 3 N 4 Combined with metal components such as heat-resistant alloys or stainless steel. And the thermal expansion coefficient of alloy or stainless steel (10~16×10 -6 / ℃) is much larger than that of Si 3 N ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F7/02B22F3/105H01M50/19
CPCB22F3/1003B22F3/105B22F7/02B22F2003/1051B22F2999/00H01M50/183B22F2207/03Y02E60/10Y02P10/25
Inventor 史忠旗刘丹桂刘思雨张哲健夏鸿雁王波
Owner XI AN JIAOTONG UNIV
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