Sphingomonas Strains Producing Greatly Increased Yield Of PHB-Deficient Sphingan (Diutan)

Abstract

PHB-deficient Sphingomonas strains having improved sphingan yield are provided. Certain of the Sphingomonas strains are diutan-producing strains that exhibit a dramatic improvement in productivity and yield due to a combination of certain genetic modifications that affect PHB and sphingan synthesis. Moreover, the sphingans produced from such strains have superior characteristics including improved filterability, clarity, and improved rheology-modifying characteristics. The sphingans provided are, thus, highly desirable in a variety of commercial and industrial uses, including personal care items, cement applications, and oilfield applications.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is related to U.S. Ser. No. 11 / 264,268 entitled “High Viscosity Diutan Gums,” filed Nov. 1, 2005, now pending, and U.S. Ser. No. 11 / 292,366 entitled “Mutant bacterial strains of the genus Sphingomonas deficient in production of polyhydroxybutyrate and a process of clarification of sphingans and compositions thereof,” filed Dec. 2, 2005, now pending, which is a divisional of U.S. Ser. No. 09 / 798,642, filed Mar. 2, 2001, now pending, which claims the benefit of provisional application U.S. Ser. No. 60 / 186,433, filed Mar. 2, 2000, which are hereby incorporated by reference in their entireties to the extent that they are not inconsistent with the disclosure herein.[0002]The sequence listing in the file named “68492o705000.txt” having a size of 179,295 bytes that was created Jul. 31, 2009 is hereby incorporated by reference in its entirety.BACKGROUND[0003]1. Field of the Art[0004]This application generally relates to the constr...

AI Technical Summary

Benefits of technology

[0015]In view of the foregoing, there is a need to overcome the low sphingan productivity that is characteristic of PHB-deficient strains. The present disclosure addresses this need in the art by providing a genetically modified strain of Sphingomonas which not only lacks PHB production but also provides surprisingly high diutan productivity. Unexpectedly, the plasmids pS8 and pX6—which give only modest improvement in diutan productivity in PHB-producing strain—are now shown to greatly improve diutan productivity in a PHB-deficient strain. The great improvement in diutan productivity was particularly surprising because the plasmids contain genes involved in diutan biosynthesis and are not known to contain any genes that would offset the metabolic deficiency of a PHB-deficient strain. Certain embodiments of these genetically modified strains, described infra, fully overcome the poor yield and low productivity of PHB-deficient strains, while simultaneously attaining the desired filterability and clarity of PHB-deficient sphingans.

[0023]In certain embodiments, one or more copies of specific DNA sequences are introduced within certain Sphingomonas strains to provide increased biosynthetic production of high viscosity diutan polysaccharide that is essentially free of PHB. The engineered bacteria containing such genes for increased production produce significantly greater amounts of PHB-deficient diutan polysaccharide compared to non-engineered bacteria and create diutan with the aforementioned resultant high viscosity properties.

[0025]Sphingomonas strains, such as the genetically modified strains described herein, can be used to produce sphingans, such as diutan, by fermentation. Generally, a suitable medium for fermentation is an aqueous medium which contains a source of carbon (for example, carbohydrates including glucose, lactose, sucrose, maltose or maltodextrins), a nitrogen source (for example, inorganic ammonium, inorganic nitrate, urea, organic amino acids or proteinaceous materials, such as hydrolyzed yeast, soy flour or casein, distiller's solubles or corn steep liquor), and inorganic salts. A wide variety of fermentation media will support the production of diutan according to the present invention. One of ordinary skill in the art can readily determine an appropriate media formulation.

Problems solved by technology

Growth conditions typically used for producing diutan and other sphingans also promote production of the internal storage polymer polyhydroxybutyrate (“PHB”), which is generally regarded as an undesirable side-product and is difficult to remove during sphingan preparation.

The PHB can form small insoluble particles that interfere with clarity and filterability, limiting the usefulness of the sphingans.

For example, the turbidity imparted by PHB particles can limit applicability for household and personal care products in which appearance is critical for consumer acceptance.

Moreover, certain oilfield uses require filterability; however, the PHB particles can plug small pores in oil field rock formations, preventing the flow of the sphingan solution and / or the return flow of the crude oil after treating the well.

Finally, as PHB synthesis and sphingan synthesis compete for the available carbon source, PHB synthesis can have some adverse effect on sphingan yield.

This strain, called LPG-2, has decreased PHB production, but produces gellan of inconsistent quality and yield.

Precise deletion of phaC from a diutan producing strain (ATCC 53159) reproducibly resulted in poor growth and severely reduced diutan productivity (strains NPD3 and NPD6).

20), this yield was only obtained following a greatly increased culture growth time and has not been consistently reproducible.

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