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Alkaline pectinase production method and application in papermaking pulping

A production method, pectinase technology, applied in the direction of microbial-based methods, biochemical equipment and methods, papermaking, etc., can solve the problems of not occupying cost advantages, reduced pulping yield, increased production costs, etc., and achieve good strength Performance and bleachability, high degree of industrialization, and production cost reduction effects

Active Publication Date: 2010-12-15
苏州盛泽科技创业园发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Using microorganisms to directly process raw materials, such as the publication number CN1683711A, the name of the invention is a papermaking biological pulping process; the publication number is CN1420229A, the name of the invention is a papermaking straw pulping process; A papermaking process method that replaces the chemical pulping process with a biological fermentation pulping method; the publication number is CN1188830A, and the invention name is biological delignification-mechanical pulping technology and other patent applications are all using microorganisms to directly process raw materials, and their main disadvantages are as follows: : ⑴The cycle of biological treatment is long and usually takes a few days; ⑵The raw materials should be sterilized before microbial treatment, which increases the production cost and may reduce the quality of raw materials; ⑶It is difficult to effectively control the biological treatment process, and often occurs The poor quality uniformity of raw materials and serious carbohydrate degradation lead to a decrease in pulping yield; (4) The poor quality uniformity of raw materials after biological treatment also directly affects the quality of pulping, thereby affecting the quality of the final product; (5) Produced by the above method Compared with ordinary chemical pulp, pulp has poor physical properties and bleaching properties, and cannot be used to produce high-brightness, high-strength paper, but can only be used to produce low-grade paper
[0004] Using enzymes such as ligninase, xylanase, and hemicellulase to treat raw materials, such as the publication number CN1616758A, the name of the invention is biological pulping process; the publication number is CN1421570A, and the name of the invention is enzymatic pulping of grass raw materials method and other patents, the main disadvantages of this process are: the cost of the enzyme solution is high, and it does not have a cost advantage in industrial production; at the same time, it is difficult to control the destruction of the corresponding components by ligninase, xylanase, and hemicellulase, which may Excessive removal of lignin, xylan, and hemicellulose affects pulp yield

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The invention relates to a production method of alkaline pectinase, which comprises strain selection, strain cultivation, shaking flask fermentation and preparation of enzyme solution.

[0021] The bacterial strain breeding of the present invention is according to the method known in the art, in the soil through natural collection bacterial sample, obtains two starting bacterial strains through shake flask screening from nearly a hundred bacterial strains, and adopts nitrous Nearly 10,000 strains were induced by gene guanidine and ultraviolet radiation, and a strain named MAPLE61 was obtained after shaking flask screening, namely Heat-resistant Bacillus subtilis (Heat-resistant Bacillus subtilis), whose biological characteristics are: Rod-shaped, flat ends, single cell (0.7-0.75)*(2.5-2.9) microns, no capsule, perinatal flagella, milky white colony, Gram stain positive, aerobic bacteria, liquid culture growth Most of the bacteria in the early stage are arranged in chain...

Embodiment 2

[0036] The present embodiment adopts ramie as raw material. First, crush the ramie into 2-4cm long filaments with a pulverizer, add water according to the ratio of 10:1 between the volume of water (ml) and the absolute dry mass of raw materials (grams) after dust removal, add concentrated sulfuric acid 2g / l to raise the temperature to 60°C, soak for 90 minutes, pour off the acid solution, and rinse the raw materials until they are neutral.

[0037] Then soak the raw material with alkaline pectin enzyme solution, the enzyme treatment conditions are: activity 20u / ml ~ 120u / ml (100u / ml in this example), temperature 50°C ~ 60°C (55°C in this example), The pH value is 8.0-9.0 (8.5 in this example), the enzyme soaking time is 50 minutes to 150 minutes (90 minutes in this example), and the dry mass ratio of the aqueous solution containing alkaline pectinase to the raw material is 1:6-8 (This embodiment is 1:8). The raw material after enzyme treatment is cooked in a cooking pot. The...

Embodiment 3

[0041] The present embodiment adopts wheat straw as raw material. First, use a grass cutter to crush the wheat straw into 2-4cm long filaments. After dust removal, add water according to the ratio of 8:1 between the water volume (ml) and the dry weight of the wheat straw (grams), and adjust the pH value with concentrated sulfuric acid. to 5.5, raise the temperature to 60°C, soak for 60 minutes, pour off the acid, and rinse the wheat straw until neutral.

[0042] Then soak the raw material with alkaline pectin enzyme solution, the enzyme treatment conditions are: activity 20u / ml ~ 120u / ml (60u / ml in this example), temperature 50°C ~ 60°C (55°C in this example), The pH value is 8.0-9.0 (8.0 in this example), the enzyme soaking time is 50 minutes to 150 minutes (60 minutes in this example), and the dry mass ratio of the aqueous solution containing alkaline pectinase to the raw material is 1:6-8 (This embodiment is 1:6). The raw material after enzyme treatment is cooked in a coo...

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Abstract

The invention discloses an alkaline pectinase production method and application in papermaking pulping. The alkaline pectinase production method comprises the steps of: selective breeding of a bacterial strain, culturing of the bacterial strain, fermentation through shaking a flask, and preparation of an enzyme liquid. The method is characterized in that the bacterial strain subjected to the selective breeding is achieved through separated screening of a naturally acquired bacterial sample and mutagenesis of the bacterial strain at cellular level, i.e. heat-resistant Bacillussubtillis with a laboratory number of MAPLE61 and preservation number of CCTCC NO:M2010004; and when the heat-resistant Bacillussubtillis is used for papermaking pulping, raw materials are soaked with an alkaline pectinase solution after the pickling treatment. When the invention is used for papermaking pulping, the prepared chemical pulp has favorable strength property and bleaching property; and after simple oxidation chlorine bleaching, the whiteness of the pump can reach 80-90 percent, breaking length can reach 6000-7000m, and meanwhile, alkali consumption is reduced about 20-40 percent and the production cost is reduced about 20 percent.

Description

technical field [0001] The invention relates to a pectinase and a papermaking and pulping process, in particular to a production method of alkaline pectinase and its application in papermaking and pulping. Background technique [0002] Modern papermaking technology has a history of hundreds of years, but the progress of papermaking technology is very slow. The traditional chemical pulping process, such as caustic soda method, sulfate method, etc., has the disadvantages of high temperature, high pressure, high energy consumption, low yield, damage to fiber strength, etc., not only high production cost, but also has certain safety hazards. A large amount of black liquor is also produced during the production process, which has the characteristics of high viscosity, low organic matter content, high silicon content, and low calorific value, making it difficult to effectively recycle and causing serious environmental pollution. Biopulping technology is considered to be one of th...

Claims

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Application Information

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IPC IPC(8): C12N9/26D21C1/00D21C3/00C12S3/08C12R1/125
Inventor 李忠兴杨忠义郝志军焦志民
Owner 苏州盛泽科技创业园发展有限公司
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