Borated low-alloy high-speed steel roller and manufacturing method thereof
A low-alloy, high-speed steel technology, applied in the direction of metal rolling, metal rolling, rolls, etc., can solve the problems of poor wear resistance and accident resistance, low life, high cost, etc., and achieve good wear resistance and thermal stability , high hardness and low carbon content
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Embodiment 1
[0039] A 500-kg medium-frequency induction furnace is used to melt high-boron low-alloy high-speed steel rolls. The specific process steps are as follows:
[0040] 1) The roll alloy material is smelted in an electric furnace; high-speed steel waste scrap, pig iron, ferro-tungsten, and ferro-vanadium are mixed and heated and melted; after the molten steel is melted, ferrochrome is added;
[0041] 2) Adjust the composition of C, W, V, Si, and Mn in front of the furnace to meet the scope of the present invention, then raise the temperature to 1520°C, add aluminum-calcium-magnesium-cerium alloy for deoxidation, and then add ferrochromium, ferrotitanium, and ferromanganese in sequence to make molten steel When it rises to 1635°C, it is released from the furnace, and at the same time, the 7-10mm ferroboron particles heated to 1230°C and broken to a size of 7-10 mm are washed into the ladle with the flow;
[0042] 3) The rare earth magnesium alloy is pre-added in the bottom of the la...
Embodiment 2
[0055] A 1,000-kg medium-frequency induction furnace is used to melt high-boron low-alloy high-speed steel rolls. The specific process steps are as follows:
[0056] 1) The roll alloy material is smelted in an electric furnace; high-speed steel waste scrap, pig iron, ferro-tungsten, and ferro-vanadium are mixed and heated and melted; after the molten steel is melted, ferrochrome is added;
[0057] 2) Adjust the composition of C, W, V, Si, and Mn in front of the furnace to meet the range of the present invention, then raise the temperature to 1564°C, add Al-Ca-Mg-Ce alloy for deoxidation, and then add Ferrochrome, FerroTitanium, and Ferromanganese in sequence to make molten steel When it rises to 1644°C, it is released from the furnace, and at the same time, the 7-10mm ferroboron particles heated to 1278°C and broken to a size of 7-10mm are washed into the ladle with the flow;
[0058] 3) The rare earth magnesium alloy is pre-added in the bottom of the ladle as a composite modi...
Embodiment 3
[0071] A 1,000-kg medium-frequency induction furnace is used to melt high-boron low-alloy high-speed steel rolls. The specific process steps are as follows:
[0072] 1) The roll alloy material is smelted in an electric furnace; high-speed steel waste scrap, pig iron, ferro-tungsten, and ferro-vanadium are mixed and heated and melted; after the molten steel is melted, ferrochrome is added;
[0073] 2) After adjusting the ingredients in front of the furnace, raise the temperature to 1604°C, add aluminum-calcium-magnesium-cerium alloy for deoxidation, and then add ferrochromium, ferrotitanium, and ferromanganese in sequence. And the 7~10mm ferroboron particles crushed into the ladle with the flow;
[0074] 3) A composite modifier containing rare earth, magnesium alloy and other trace elements is added to the bottom of the ladle in advance, and after drying at 230°C, the molten steel is subjected to composite modification treatment by flushing into the ladle;
[0075] 4) Six minu...
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