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Borated low-alloy high-speed steel roller and manufacturing method thereof

A low-alloy, high-speed steel technology, applied in the direction of metal rolling, metal rolling, rolls, etc., can solve the problems of poor wear resistance and accident resistance, low life, high cost, etc., and achieve good wear resistance and thermal stability , high hardness and low carbon content

Inactive Publication Date: 2013-04-03
镇江市丹徒区环宇轧辊厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention aims at the important problems existing in the high-speed steel materials used for metallurgical rolls in my country, that is, the key bottleneck of high cost due to high content of expensive alloy elements and low life due to poor wear resistance and accident resistance, and aims to be used in high-speed steel rolls Inexpensive boron replaces expensive alloy elements such as tungsten, molybdenum, vanadium, niobium, cobalt, etc., which can significantly reduce the cost of the roll and greatly improve the performance, thereby saving production costs and improving the useability and safety of the roll; boron and iron The reaction can generate high-hardness borides, which is beneficial to improve the wear resistance of the roll; the addition of appropriate excess boron can also improve the hardenability and hardenability of the roll, and the addition of titanium, yttrium, magnesium and other elements can be effective. Improve the shape and distribution of borides, improve the strength and toughness of high-boron low-alloy high-speed steel; the reduction of vanadium content can significantly reduce the segregation of vanadium element during centrifugal casting, which has a good effect on improving and stabilizing the performance of rolls

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] A 500-kg medium-frequency induction furnace is used to melt high-boron low-alloy high-speed steel rolls. The specific process steps are as follows:

[0040] 1) The roll alloy material is smelted in an electric furnace; high-speed steel waste scrap, pig iron, ferro-tungsten, and ferro-vanadium are mixed and heated and melted; after the molten steel is melted, ferrochrome is added;

[0041] 2) Adjust the composition of C, W, V, Si, and Mn in front of the furnace to meet the scope of the present invention, then raise the temperature to 1520°C, add aluminum-calcium-magnesium-cerium alloy for deoxidation, and then add ferrochromium, ferrotitanium, and ferromanganese in sequence to make molten steel When it rises to 1635°C, it is released from the furnace, and at the same time, the 7-10mm ferroboron particles heated to 1230°C and broken to a size of 7-10 mm are washed into the ladle with the flow;

[0042] 3) The rare earth magnesium alloy is pre-added in the bottom of the la...

Embodiment 2

[0055] A 1,000-kg medium-frequency induction furnace is used to melt high-boron low-alloy high-speed steel rolls. The specific process steps are as follows:

[0056] 1) The roll alloy material is smelted in an electric furnace; high-speed steel waste scrap, pig iron, ferro-tungsten, and ferro-vanadium are mixed and heated and melted; after the molten steel is melted, ferrochrome is added;

[0057] 2) Adjust the composition of C, W, V, Si, and Mn in front of the furnace to meet the range of the present invention, then raise the temperature to 1564°C, add Al-Ca-Mg-Ce alloy for deoxidation, and then add Ferrochrome, FerroTitanium, and Ferromanganese in sequence to make molten steel When it rises to 1644°C, it is released from the furnace, and at the same time, the 7-10mm ferroboron particles heated to 1278°C and broken to a size of 7-10mm are washed into the ladle with the flow;

[0058] 3) The rare earth magnesium alloy is pre-added in the bottom of the ladle as a composite modi...

Embodiment 3

[0071] A 1,000-kg medium-frequency induction furnace is used to melt high-boron low-alloy high-speed steel rolls. The specific process steps are as follows:

[0072] 1) The roll alloy material is smelted in an electric furnace; high-speed steel waste scrap, pig iron, ferro-tungsten, and ferro-vanadium are mixed and heated and melted; after the molten steel is melted, ferrochrome is added;

[0073] 2) After adjusting the ingredients in front of the furnace, raise the temperature to 1604°C, add aluminum-calcium-magnesium-cerium alloy for deoxidation, and then add ferrochromium, ferrotitanium, and ferromanganese in sequence. And the 7~10mm ferroboron particles crushed into the ladle with the flow;

[0074] 3) A composite modifier containing rare earth, magnesium alloy and other trace elements is added to the bottom of the ladle in advance, and after drying at 230°C, the molten steel is subjected to composite modification treatment by flushing into the ladle;

[0075] 4) Six minu...

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PUM

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Abstract

The invention belongs to the technical field of steel rolling, and relates to a roller, in particular to a borated low-alloy high-speed steel roller and a manufacturing method of the borated low-alloy high-speed steel roller. The roller comprises a roller body and a roller core, wherein the roller body comprises the following chemical components by weight percentage: 0.7-0.8% of C, 1.3-2.4% of Cr, 2.50-3.0% of B, 1.0-1.5% of W, 1.0-1.5% of V, less than or equal to 1.0% of Si, less than or equal to 0.4% of Mn, 0.09-0.12% of Ti, 0.16-0.19% of Mg, 0.10-0.12% of RE, less than or equal to 0.03% of P, less than or equal to 0.03% of S, and the balance of Fe and unavoidable trace impurities. The roller core is made of nodular cast iron. The manufacturing method of the roller comprises the steps of smelting, deoxidation and alloying, composite modification of RE-Mg, centrifugal casting and heat treatment, and then a finished product is processed. The roller and the manufacturing method have the major advantages that boride particles are major wear-proof particles; the addition amount of alloying elements is reduced, so that the production cost is lowered; and the roller is high in rigidity, good in wear resistance and thermal fatigue resistance, uniform in material, and high in accident resistance in the later period.

Description

technical field [0001] The invention belongs to the technical field of steel rolling, and relates to a roll, in particular to a boron-containing low-alloy high-speed steel roll and a manufacturing method thereof. Background technique [0002] Rolls are the main consumable spare parts in steel rolling production. The quality of rolls directly affects the surface quality of rolled materials, the productivity of rolling mill operations and the production cost of rolled materials; therefore, improving the quality of the rolls, reducing the alloy composition of the rolls, and saving the production cost of the rolls have always been The focus of attention of production enterprises. [0003] Commonly used hot roll materials are high nickel chromium infinite chilled cast iron rolls, semi-steel rolls and high chromium cast iron rolls, which are widely used because of their excellent performance, but in high nickel chromium infinite chilled cast iron rolls, carbonization M3C type is ...

Claims

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Application Information

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IPC IPC(8): C22C38/32C21C7/06B22D1/00B21B27/00
Inventor 李桂荣符德王宏明郭亚
Owner 镇江市丹徒区环宇轧辊厂
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