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A reactive distillation device with an external circulation system and its application

A technology of reactive distillation and reaction kettle, which is applied in the field of polymer material synthesis equipment and technology, can solve the problems of increased energy consumption, increased system viscosity, time-consuming, etc., and achieve the effect of avoiding interference and improving production efficiency

Active Publication Date: 2021-07-23
WANHUA CHEM GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In order to promote the reaction, it is key to quickly and efficiently remove the by-product small molecule alcohols in the decapping stage. Traditional reactors accelerate the removal of small molecules by strengthening stirring or bubbling with inert gases such as nitrogen, but in After the molecular weight of the product increases, the viscosity of the system increases, the effect of the above method becomes worse and the energy consumption increases
In addition, downstream applications require the product to be free of air bubbles, and it is extremely time-consuming to remove air bubbles from the high-viscosity system before packaging, which is not conducive to the improvement of production efficiency
Patents such as CN 107722251 A use a separate thin film evaporator to improve the efficiency of decapping, but these devices require additional equipment and investment

Method used

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  • A reactive distillation device with an external circulation system and its application

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Effect test

Embodiment 1

[0058] In the present embodiment, the mass percent of carbonate contained in the preset rectification cut is 32%, and the product hydroxyl value preset value is 112.2mgKOH / g (molecular weight 1000), calculates the amount of dimethyl carbonate addition accordingly.

[0059] Weigh 15.7kg of 1,5-pentanediol, 17.9kg of 1,6-hexanediol, 31.5kg of dimethyl carbonate, 3.42g of isopropyl titanate, and 20g of pyridine, and add them to the above-mentioned 100L stainless steel reaction kettle. Evacuate and pass nitrogen three times. Under the protection of nitrogen, the temperature was raised to the reaction temperature of 96°C. Start timing since the temperature rise at the top of the tower is observed. First, the total reflux is 0.5h, and then the fraction is continuously extracted at a reflux ratio of 1.7:1. The temperature fluctuation at the top of the rectification column is 61.8-62.2°C. During the reaction, methanol: DMC in the fraction The ratio is around 68.0:32.0 (wt%). After a...

Embodiment 2

[0062]In this embodiment, the preset value of the mass percentage of carbonate contained in the rectification fraction is 32%. The default value of the hydroxyl value of the product is 56.1mgKOH / g (molecular weight 2000), and the amount of dimethyl carbonate added is calculated accordingly.

[0063] Weigh 16.3kg of 1,5-pentanediol, 18.4kg of 1,6-hexanediol, and 3.45g of tetrabutyl titanate, and add them to the above-mentioned 100L stainless steel reaction kettle. Vacuumize and pass nitrogen three times to maintain normal pressure. Under the protection of nitrogen, the temperature was raised to a reaction temperature of 145° C., and 35.0 kg (the total amount of carbonate feeds predetermined by stoichiometry) of dimethyl carbonate was slowly added dropwise to the system at a rate of 7 kg / h. Since observing that the tower top temperature rises, at first suspend adding dimethyl carbonate, open the circulation pump low valve, open the circulation pump, flow 20L / h, full reflux 0.5h...

Embodiment 3

[0066] In this embodiment, the preset value of the mass percentage of carbonate contained in the rectification fraction is 32%. The default value of the hydroxyl value of the product is 112.2 mgKOH / g (molecular weight 1000), and the caprolactone content is 50%, based on which the amount of dimethyl carbonate added is calculated.

[0067] Weigh 27.1 kg of 1,6-hexanediol, 31.4 kg of caprolactone, and 5.65 g of tetrabutyl titanate, and add them to the above-mentioned 100 L stainless steel reaction kettle. Vacuumize and pass nitrogen three times to maintain normal pressure. Under nitrogen protection, the temperature was raised to a reaction temperature of 145° C., and 20.0 kg (the total amount of carbonate feeds predetermined by stoichiometry) of dimethyl carbonate was slowly added dropwise to the system at a rate of 4 kg / h. From the observation that the tower top temperature rises, first suspend the addition of dimethyl carbonate, full reflux for 0.5h, then continue to add dimet...

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Abstract

The invention relates to a reaction rectification device with an external circulation system and a process for producing polycarbonate polyols. The device mainly includes a reactor, a rectifying tower, a condenser, and a reflux ratio controller. The upper end of the reactor is connected to the bottom of the rectifying tower, and the top of the rectifying tower is connected to the condenser. There is a valve on the pipeline connecting the top of the rectification tower to the condenser, the outlet of the condenser is connected to a reflux ratio controller, and the two outlets of the reflux ratio controller are respectively connected to the top of the rectification tower and the fraction collection system. In the reactive distillation stage, the rectification tower plays the role of rectification. After the material circulates between the reaction kettle and the rectification tower, the rectification tower acts as an evaporator to efficiently remove by-product small molecule alcohols. The reactor can simplify the reaction device, save the defoaming process, and significantly improve the production efficiency of the polycarbonate polyol.

Description

technical field [0001] The invention belongs to the field of polymer material synthesis devices and techniques, in particular to a reaction rectification device with external circulation and a process for producing polycarbonate polyols. Background technique [0002] Polycarbonate polyol is one of the important raw materials for the production of polyurethane. As the soft segment of polyurethane elastomer, polycarbonate polyol has excellent properties such as hydrolysis resistance, heat resistance, oil resistance and aging resistance. [0003] Polycarbonate polyols are usually prepared by transesterification of small molecule polyols and small molecule carbonates under a catalyst to generate the target product polycarbonate polyols and by-product small molecules. By removing the by-product small molecules, the reaction can be promoted forward. . [0004] When the raw material is alkyl carbonate or alkylene ester, the above-mentioned "by-product small molecule" is the corre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D3/00B01J19/14B01J19/18C08G64/30
CPCB01D3/009B01J19/14B01J19/18C08G64/305Y02P20/10
Inventor 孙双翼鞠昌迅郭华黎源华卫琦
Owner WANHUA CHEM GRP CO LTD