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Wear-resistant and high-toughness material for 3D printing ceramic

A 3D printing and ceramic technology, applied in the field of ceramic materials, can solve problems such as poor wear resistance and toughness, and achieve the effects of reducing porosity, improving interaction, and increasing specific surface area

Inactive Publication Date: 2019-07-12
何治伟
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The technical problem to be solved by the present invention is to provide a wear-resistant high-toughness material for 3D printing ceramics in view of the poor wear resistance and toughness of commonly used 3D printing ceramic materials

Method used

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  • Wear-resistant and high-toughness material for 3D printing ceramic

Examples

Experimental program
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Effect test

preparation example Construction

[0032] A preparation method for a composite ceramic base material, comprising the steps of:

[0033](1) According to parts by weight, take 15~30 parts of steel slag, 15~30 parts of palygorskite, 25~40 parts of fly ash, and 3~7 parts of ball milling medium in the ball milling tank and mix them according to the mass ratio of ball to material 20 Add zirconia ball milling beads at ~30:1, mill at 350~550r / min for 2~4h to obtain ball abrasive, take the ball abrasive in an ultra-high temperature heating furnace and roast at 1800~2000°C for 1~3h, and cool to room temperature with the furnace to obtain Roasted product, take the roasted product and crush it through a 200-mesh sieve in a pulverizer, collect the sieved particles according to the mass ratio of 6~10:1, add additives and grind them in the mortar for 1~3 hours to obtain the abrasive, take the abrasive according to the mass ratio of 2: 3~5 Add N-methylpyrrolidone and mix, stir at 350~550r / min for 30~55min to obtain a mixture, ...

Embodiment 1

[0041] Coupling agent: silane coupling agent KH-560.

[0042] Dispersant: Mix dodecyl dimethyl betaine, polyethylene wax and lauryl alcohol at a mass ratio of 4:1:3 to obtain a dispersant.

[0043] Stabilizer: Mix dioctyltin and magnesium stearate at a mass ratio of 2:1 to obtain a stabilizer.

[0044] Ball milling medium: Mix kerosene and absolute ethanol at a mass ratio of 5:1 to obtain a ball milling medium.

[0045] Auxiliary: Mix boron mud, polyphenylene ether sulfone, and microcrystalline paraffin wax at a mass ratio of 3:1:1 to obtain the auxiliary.

[0046] Reagent A: Mix the mass fraction of 12% sulfuric acid solution and sodium sulfate at a mass ratio of 6:1 to obtain reagent A.

[0047] Reagent B: Mix sodium metaaluminate, urea, and water in a mass ratio of 3:1:25 to obtain reagent B.

[0048] A preparation method for a composite ceramic base material, comprising the steps of:

[0049] (1) According to parts by weight, take 15 parts of steel slag, 15 parts of pa...

Embodiment 2

[0057] Coupling agent: silane coupling agent A-174.

[0058] Dispersant: Mix dodecyl dimethyl betaine, polyethylene wax and lauryl alcohol at a mass ratio of 6:1:3 to obtain a dispersant.

[0059] Stabilizer: Mix dioctyltin and magnesium stearate at a mass ratio of 3:1 to obtain a stabilizer.

[0060] Ball milling medium: Mix kerosene and absolute ethanol at a mass ratio of 6:1 to obtain a ball milling medium.

[0061] Auxiliary: Mix boron mud, polyphenylene ether sulfone, and microcrystalline paraffin wax at a mass ratio of 5:1:1 to obtain the auxiliary.

[0062] Reagent A: Mix the mass fraction of 12% sulfuric acid solution and sodium sulfate at a mass ratio of 8:1 to obtain reagent A.

[0063] Reagent B: Mix sodium metaaluminate, urea, and water in a mass ratio of 5:1:25 to obtain reagent B.

[0064] A preparation method for a composite ceramic base material, comprising the steps of:

[0065] (1) According to parts by weight, take 22 parts of steel slag, 22 parts of pal...

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Abstract

The invention discloses a wear-resistant and high-toughness material for 3D printing ceramic, belongs to the field of ceramic materials, and solves the problem of poor wear resistance and toughness ofcommon ceramic materials at present. The ball milling efficiency can be improved by adding kerosene and absolute ethyl alcohol as ball milling media, and combustion of the kerosene can promote unoxidized metal components in a ball milling material to have a redox reaction. Aluminum oxide contained in fly ash and an Mg<2+> component in palygorskite can produce a magnesia-alumina spinel component with erosion resistance and abrasion resistance at high temperature. A boron oxide component contained in boric sludge added to aids is acid anhydride of boric acid, the acid anhydride can produce boric acid and metaboric acid with water and emit a lot of heat, a boehmite component is embedded in a hard roasted product to improve dispersity and binding force among structures, external friction canbe well scattered, quick wear can be avoided, adsorption can be formed in combination with acrylic resin, the structure compactness of a material system can be improved, and tensile strength and wearresistance can be improved.

Description

technical field [0001] The invention belongs to the field of ceramic materials, and in particular relates to a wear-resistant and high-toughness material for 3D printing ceramics. Background technique [0002] 3D printing, also known as additive manufacturing, is a type of rapid prototyping technology and is known as the core technology of the "third industrial revolution". Compared with traditional manufacturing technology, 3D printing does not need to manufacture molds in advance, does not need to remove a large amount of material during the manufacturing process, and can obtain the final product without going through complicated forging processes. Therefore, structural optimization and material saving can be achieved in production. and save energy. 3D printing technology is suitable for new product development, rapid single-piece and small-batch parts manufacturing, complex-shaped parts manufacturing, mold design and manufacturing, etc., and is also suitable for the manu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/138C04B33/135C04B33/13B33Y70/00
CPCB33Y70/00C04B33/1305C04B33/1352C04B33/138C04B2235/3409C04B2235/3418C04B2235/447C04B2235/48C04B2235/483C04B2235/96Y02P40/60
Inventor 何治伟
Owner 何治伟
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