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Preparation method for carbon fiber powder reinforced tungsten-based composite material

A technology of carbon fiber powder and composite materials, applied in the field of composite materials, can solve the problems of long production cycle of tungsten-based alloys, slow thermal degreasing and degreasing speed, complicated solvent degreasing process, etc., and achieve excellent wettability, high density and good crystallization Effect

Active Publication Date: 2019-07-12
重庆金锐新材料技术研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Degreasing includes a variety of methods, such as thermal degreasing, solvent degreasing, catalytic degreasing, siphon degreasing, etc. Thermal degreasing and solvent degreasing are the most commonly used methods, but thermal degreasing is slow and prone to defects, and the solvent degreasing process is complex and has deformation, etc. question
The production cycle of tungsten-based alloy prepared by vertical fusion sintering is long, the energy consumption is high, and it is not friendly to the environment. Composite materials also have interface problems. The ideal interface of composite materials is a highly flexible phase between the matrix and the reinforcing phase, while the composite of carbon fiber and tungsten is prone to react to form a brittle tungsten carbide phase, which eventually leads to poor overall performance of the product.

Method used

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  • Preparation method for carbon fiber powder reinforced tungsten-based composite material
  • Preparation method for carbon fiber powder reinforced tungsten-based composite material
  • Preparation method for carbon fiber powder reinforced tungsten-based composite material

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Embodiment 1

[0021] A method for preparing a carbon fiber reinforced tungsten-based composite material is prepared according to the following steps:

[0022] 1. the carbon fiber powder of described rhenium plating pretreatment adopts pulse electroplating method to carry out rhenium plating process to carbon fiber powder, and the electroplating solution proportioning of described pulse electroplating method is potassium perrhenate (KReO 4 ) 15g / L, sulfuric acid (H 2 SO 4 )9g / L, temperature controlled at 70°C, pulse on time 0.008ms, pulse off time 60ms, average current density 12A / dm 2 .

[0023] 2. Raw material processing: mix tungsten powder and rhenium-plated carbon fiber powder according to the mass ratio of 99:1 and place them in a ball mill for mixing. The inner lining of the ball mill tank is made of nylon, and the ball mill speed is 80 rpm, without adding ball mill Ball, the mixing time is 7h, and the obtained powder is placed in a dry bottle for use; the tungsten powder is approx...

Embodiment 2

[0036] 1. the carbon fiber of described rhenium plating pretreatment adopts pulse electroplating method to carry out rhenium plating process to carbon fiber powder, and the electroplating solution proportioning of described pulse electroplating method is potassium perrhenate (KReO 4 ) 15g / L, sulfuric acid (H 2 SO 4 )9g / L, temperature controlled at 60°C, pulse on time 0.001ms, pulse off time 10ms, average current density 10A / dm 2 .

[0037] 2. Raw material processing: mix tungsten powder and rhenium-plated carbon fiber powder according to the mass ratio of 99:1 and place them in a ball mill for mixing. The inner lining of the ball mill tank is made of nylon, and the ball mill speed is 70 rpm, without adding ball mill Balls, the mixing time is 5h, and the obtained powder is placed in a dry bottle for use; the tungsten powder is approximately spherical powder, the maximum particle size is less than 10 μm, and the average particle size is 2 μm. The carbon fiber powder pretreated...

Embodiment 3

[0042] 1. the carbon fiber of described rhenium plating pretreatment adopts pulse electroplating method to carry out rhenium plating process to carbon fiber powder, and the electroplating solution proportioning of described pulse electroplating method is potassium perrhenate (KReO 4 ) 15g / L, sulfuric acid (H 2 SO 4 )9g / L, temperature controlled at 90°C, pulse on time 0.01ms, pulse off time 100ms, average current density 20A / dm 2 .

[0043] 2. Raw material processing: mix tungsten powder and rhenium-plated carbon fiber powder according to the mass ratio of 99:1 and place them in a ball mill for mixing. The inner lining of the ball mill tank is made of nylon material, and the ball mill speed is 90 rpm, without adding ball mill Ball, the mixing time is 8h, and the obtained powder is placed in a dry bottle for use; the tungsten powder is approximately spherical powder, the maximum particle size is less than 10 μm, and the average particle size is 4 μm. The rhenium-plated carbon ...

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Abstract

The invention discloses a preparation method for a carbon fiber powder reinforced tungsten-based composite material. The preparation method is achieved in the way that tungsten powder and carbon fiberpowder pretreated through rhenium plating are taken as raw materials to undergo raw material treatment, laser sintering, sample post-treatment and other steps correspondingly. According to the preparation method, the preparation process is simple, energy saving and emission reduction are achieved, the effect of being environment-friendly is achieved, in the case of the prepared composite material, the crystallinity is good, the density is high, the average density is 17.32 g / cm<3>, the average relative density is 98.97%, the product hardness is high, the average hardness can reach up to 340.9HV0.2, the toughness is good, the minimum fracture toughness is 6.5 MPa.m<1 / 2>, no degreasing process is adopted, so that the deformation problem caused by the complex degreasing process is avoided,in addition, the rhenium on the surface of the carbon fiber powder successfully blocks direct contact between the carbon and the tungsten, and the rhenium has excellent wettability to the tungsten, sothat a composite material interface transition layer is formed, the interface problem in the preparation process is solved, the preparation procedure of the product prepared through the method is greatly shortened compared with a traditional vertical fusion sintering method, and the preparation method can be developed into a 3D printing technology downstream to realize the direct production of the terminal product.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and in particular relates to a preparation method of carbon fiber powder reinforced tungsten-based composite materials. Background technique [0002] Pure metal tungsten has a melting point of 3410°C and is an ideal material for preparing filaments and high-temperature thermocouples. However, metal tungsten has poor shock resistance and cannot meet the requirements for use in harsh vibration environments. In order to improve the performance of tungsten and its alloys in this case, high melting point noble metal elements are often added to tungsten, and the high toughness of these metals is used to improve the overall toughness of the alloy. But the addition of these precious metals directly increases the manufacturing cost of tungsten-based alloys. [0003] Carbon fiber is a one-dimensional micro-nano material with high strength and high modulus of elasticity with a carbon content of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C47/14C22C47/04C22C49/10C25D3/54C25D5/18C22C49/14C22C101/10
CPCC22C47/04C22C47/14C22C49/10C22C49/14C25D3/54C25D5/18
Inventor 姜山刘洪梅王虹懿关佳伟廖广严辉邓莹伍太宾
Owner 重庆金锐新材料技术研究院有限公司
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