This application relates to the field of hot-air expansion part forming and
manufacturing technology, and particularly to a method for preparing highly
corrosion-resistant hot-air expansion parts. The method includes: hot-air expanding non-
zinc-based coated hot-formed steel to obtain a heat-treated substrate;
quenching the heat-treated substrate to obtain a quenched hot-air expansion part; hot-
dip coating the quenched hot-air expansion part with a
zinc-based
coating using a
zinc-containing plating solution to obtain a hot-air expansion part containing a zinc-based
coating; wherein the hot-
dip coating temperature is proportional to the thickness of the quenched hot-air expansion part; and heat-treating the hot-air expansion part containing the zinc-based
coating to obtain a zinc-based coated hot-air expansion part. This preparation method, through full-
process control of "substrate pretreatment → precise hot-
dip coating → coating structure optimization," synergistically optimizes the formation quality,
structural stability, and bonding performance with the substrate of the zinc-based coating, improving the
corrosion resistance of the hot-air expansion part from three dimensions:
physical barrier, sacrificial
anode protection, and structural reinforcement.