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A preparation method for single-crystal superalloy low-diffusion single-phase platinum-aluminum coating

A high-temperature alloy and low-diffusion technology, applied in the direction of solid-state diffusion coating, metal material coating process, coating, etc., can solve the problems of high cost and demand, and achieve low cost, high controllability, and controllable thickness Effect

Active Publication Date: 2021-10-22
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] Metal diffusion barriers can also be prepared by depositing pure metal Re on the substrate by EB-PVD (Electron Beam Physical Vapor Deposition), but this method requires large EB-PVD equipment and is expensive

Method used

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  • A preparation method for single-crystal superalloy low-diffusion single-phase platinum-aluminum coating
  • A preparation method for single-crystal superalloy low-diffusion single-phase platinum-aluminum coating
  • A preparation method for single-crystal superalloy low-diffusion single-phase platinum-aluminum coating

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preparation example Construction

[0028] In the specific implementation process, the preparation method of the present invention for nickel-based single crystal superalloy low-diffusion single-phase platinum-aluminum coating comprises the following steps:

[0029] (1) Surface treatment method: pre-grind and sandblast the substrate, and then degrease with alkali washing and ultrasonic treatment;

[0030] (2) Electroplating Ni-Re on the treated substrate: the electroplating solution is an aqueous solution prepared from nickel sulfate, sodium chloride, boric acid, sodium sulfate, potassium perrhenate, and sodium lauryl sulfate, and the pH value is maintained at 5 during electroplating. Between ~5.5, the prepared solution is placed in a water bath at 40~65°C, and the current density is 1~5A / dm 2 , Electroplating is performed with a pure nickel plate as the anode, and the thickness of the electroplated Ni-Re layer is 2-10 μm.

[0031] (3) Platinum plating on the prepared Ni-Re coating: an alkaline platinum plating...

Embodiment 1

[0036] In this example, the substrate used is nickel-based second-generation single-crystal superalloy N5, and the substrate size is Φ15×2mm. Before electroplating, the substrate is polished with 240# and 400# SiC sandpaper in sequence, and then aluminum oxide is sandblasted. Use NaOH aqueous solution to remove oil, and use alcohol and acetone solution to ultrasonically clean for 15 minutes, and dry it for later use.

[0037] Electroplating Ni-Re layer: The Ni-Re coating is deposited by electroplating. The formulation of the plating solution is shown in Table 1. The electroplating was carried out with a DC power supply, and the electroplating was carried out in a magnetic stirrer with a stirring speed of 10 r / min. The whole electroplating process is kept at a constant temperature, the temperature is controlled at 45°C during electroplating, and the average current density is controlled at 5A / dm 2 , a Ni-Re coating with a thickness of 5 μm was obtained after electroplating fo...

Embodiment 2

[0049] In this example, the substrate used is nickel-based single crystal intermetallic compound IC21, and the substrate size is 15×10×2mm. Before electroplating, the substrate is polished with 240# and 400# SiC sandpaper in sequence, and corundum dry sandblasting is performed. Then wash with NaOH aqueous solution to remove oil, and use alcohol and acetone solution to ultrasonically clean for 15 minutes, and dry it for later use.

[0050] Electroplating Ni-Re layer: the Ni-Re coating layer was deposited by electroplating method, and the composition of the electroplating solution is shown in Table 3. The electroplating was performed with a DC power supply, and a magnetic stirrer was used during the electroplating with a stirring speed of 10 r / min. During the electroplating process, the bath is kept at a constant temperature, the temperature is controlled at 60°C, and the current density is 5A / dm 2 , A Ni-Re coating with a thickness of 7 μm was obtained after electroplating for...

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Abstract

The invention relates to the field of single-crystal high-temperature alloys, in particular to a preparation method for low-diffusion single-phase platinum-aluminum coatings on single-crystal high-temperature alloys. The method comprises the following steps: (1) surface treatment such as pre-grinding, sandblasting and degreasing of the metal substrate; electroplating a Ni-Re layer on the substrate by electroplating; (2) carrying out platinum plating by using an alkaline platinum plating solution; 3) Diffusion annealing; (4) Aluminizing by embedding, slurry and CVD chemical vapor deposition methods to obtain a high-temperature protective single-phase aluminide coating. The invention generates a dense diffusion barrier mainly composed of Re between the single-phase platinum-aluminum coating and the nickel-based single crystal substrate, in order to improve the comprehensive performance of high-temperature oxidation resistance and thermal corrosion resistance of the platinum-modified aluminide coating, and to hinder or slow down the coating at the same time. Elemental interdiffusion between layer and matrix. The method has the advantages of simple preparation process, high controllability, low cost, controllable Re element content, wide application range of the coating, and strong universality.

Description

technical field [0001] The invention relates to the field of single-crystal high-temperature alloys, in particular to a preparation method for low-diffusion single-phase platinum-aluminum coatings on single-crystal high-temperature alloys. Background technique [0002] Single crystal superalloys eliminate grain boundaries, significantly reduce the grain boundary strengthening elements that lower the melting point, and the initial melting temperature is significantly higher than that of casting and directional solidification superalloys, and can be solid solution treated in a higher temperature range. It is an advanced power propulsion system aero-engine Key materials used in blades. The Al content of single crystal superalloys is generally lower than 7wt.%, which is not enough for selective oxidation to form a single protective aluminum oxide film. The high temperature oxidation and corrosion resistance is poor, and a high temperature protective coating must be applied for p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D3/56C25D5/10C25D5/50C25D3/50C23C10/08C23C16/06
CPCC23C10/08C23C16/06C25D3/50C25D3/56C25D5/10C25D5/50
Inventor 鲍泽斌刘贺余春堂朱圣龙王成辛丽
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI