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Porous ceramic and preparation method and application thereof

A technology of porous ceramics and ceramics, applied in the field of ceramic materials, can solve the problems of inability to mass-produce, poor production yield of porous ceramics, etc., and achieve the effects of improving production yield, promoting flue gas transmission, and good fluidity

Active Publication Date: 2020-12-08
SHENZHEN TRANSPRING ENTERPRISE LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of this, the present invention provides a method for preparing porous ceramics to solve the problem that the production yield of porous ceramics is not good and cannot be mass-produced

Method used

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  • Porous ceramic and preparation method and application thereof
  • Porous ceramic and preparation method and application thereof
  • Porous ceramic and preparation method and application thereof

Examples

Experimental program
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preparation example Construction

[0032] See figure 1 , is a flow chart of the preparation method of porous ceramics provided by an embodiment of the present invention, including:

[0033] Operation 100: Mix the first ceramic powder with the first sintering agent and dry to obtain the second ceramic powder, the first sintering agent includes sodium silicate aqueous solution.

[0034] In an embodiment of the present application, the first ceramic powder includes a ceramic base material, a second sintering agent, and a heat conducting agent. As the skeleton of porous ceramics, the ceramic base material ensures the strength and toughness of the porous ceramics; the sintering agent can reduce the sintering temperature and promote the densification of the ceramic body; the heat conducting agent is used to improve the thermal conductivity of the porous ceramics, thereby enhancing the electronic smog Heat conduction effect of the carburetor.

[0035] In another embodiment of the present application, the first ceram...

Embodiment 1

[0076] A method for preparing porous ceramics, comprising the steps of:

[0077] Take 100g of diatomite, add 40g of alumina, 20g of calcium carbonate, and 40g of silicon carbide respectively, mix in a roller mill for 3 hours, then add 400g of sodium silicate aqueous solution with a mass fraction of 10%, mix and stir thoroughly for 30 minutes, and place in 150 ℃ oven dry for 15h.

[0078] The dried block is crushed in a ball mill, the mass of the ball is 3 times the mass of the block, the ball milling time is 2h, and the powder obtained after ball milling is sieved on an 80-mesh sieve to obtain The second ceramic powder.

[0079] Add 96g of mineral wax, 12g of oleic acid, 12g of polymethyl methacrylate, and 80g of wood fiber with a particle size of 40 μm to the second ceramic powder, and mix in a mixer for 3 hours under vacuum at a mixing temperature of 150°C.

[0080] Put the ceramic slurry in the hopper of the medium-pressure injection molding equipment and stir, and at the...

Embodiment 2

[0084] Take 100g of cordierite, add 40g of magnesium oxide, 20g of calcium carbonate, and 40g of silicon nitride respectively, and mix them in a roller mill for 3 hours, then add 600g of sodium silicate aqueous solution with a mass fraction of 10%, fully mix and stir for 30 minutes, and place in 150 ℃ oven dry for 15h.

[0085] The dried block is crushed in a ball mill, the mass of the ball is 3 times the mass of the block, the ball milling time is 2h, and the powder obtained after ball milling is sieved on an 80-mesh sieve to obtain The second ceramic powder.

[0086] Add 125g of mineral wax, 16g of oleic acid, 16g of polymethyl methacrylate, and 104g of wood fibers with a particle size of 40 μm to the second ceramic powder, and mix in a mixer for 2 hours under vacuum at a mixing temperature of 150°C.

[0087] Put the ceramic slurry in the hopper of the medium-pressure injection molding equipment and stir, and at the same time vacuumize the hopper, adjust the injection tempe...

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Abstract

The invention provides a porous ceramic preparation method, which comprises: mixing first ceramic powder and a first sintering agent, and performing drying to obtain second ceramic powder, the first sintering agent comprising a sodium silicate aqueous solution; mixing the second ceramic powder, an organic auxiliary agent and a pore forming agent to obtain ceramic slurry, performing injection molding on the ceramic slurry to obtain a ceramic green body, the injection pressure of the injection molding being 1MPa to 10MPa, and the temperature being 50 DEG C to 150 DEG C; and degreasing and sintering the ceramic green body to obtain the porous ceramic. According to the preparation method, the yield of porous ceramic production is effectively improved, the steps are simple, the process is simple, multiple ceramic green bodies can be produced at a time, the automation efficiency is high, and the porous ceramic is suitable for large-scale industrial production. The invention further providesporous ceramic and application thereof in an electronic cigarette atomizer. The porous ceramic has good compression resistance and porosity.

Description

technical field [0001] The invention relates to the technical field of ceramic materials, in particular to porous ceramics and a preparation method and application thereof. Background technique [0002] Porous ceramics have the characteristics of high porosity, good surface activity, high temperature resistance, and corrosion resistance. Therefore, they have the functions of filtration and separation, sound absorption and noise reduction, and catalytic reactions. They are widely used in the fields of building materials, catalyst carriers, and biomedicine. application. E-cigarettes are electronic products that mimic cigarettes and have the same look, smoke, taste and feel as cigarettes. It is a product that turns nicotine and other substances into vapor through means such as atomization, and then allows users to smoke. The electronic cigarette atomizer is the core component of the electronic cigarette, which plays the role of storing smoke liquid and generating smoke. In re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/06C04B35/14C04B35/18C04B35/185C04B35/622C04B35/64C04B33/04A24F40/42
CPCC04B38/068C04B38/0675C04B38/0645C04B38/067C04B35/14C04B35/622C04B35/64C04B35/185C04B33/04C04B35/18A24F40/42C04B2235/5436C04B2235/442C04B2235/448C04B2235/3229C04B2235/3227C04B2235/3224C04B2235/3206C04B2235/3208C04B2235/3203
Inventor 陈楚辉乔经纬
Owner SHENZHEN TRANSPRING ENTERPRISE LTD
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