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A method and application of using manganese-silicon alloy hot slag to prepare sand and gravel aggregate

A manganese-silicon alloy, hot slag technology, applied in the direction of climate sustainability, sustainable waste treatment, solid waste management, etc., can solve the problem of increased taxation of industrial solid waste, high pulverization rate, and waste of water resources. and other problems to achieve the effect of improving comprehensive utilization rate, improving particle uniformity and protecting ecological environment

Active Publication Date: 2021-09-28
NINGXIA JIYUAN JUNTAI NEW MATERIAL TECH CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On January 1, 2018, the "Environmental Protection Tax Law of the People's Republic of China" came into effect, increasing the taxation of industrial solid waste piled up, and paying 25 yuan for the storage, disposal and resource utilization of metallurgical slag that does not meet the regulations The environmental protection tax per ton will bring new burdens to enterprises
[0003] At present, the conventional treatment of manganese-silicon alloy slag is to water-quench it, then smelt it with other additives, pour it, cool it and solidify it, break it, and then add it to concrete or mortar according to engineering requirements; this method has the following problems: 1. The water quenching process of manganese-silicon alloy slag consumes a lot of water resources, resulting in a lot of waste of water resources; 2. The discharge temperature of hot-melt manganese-silicon alloy slag is about 1500 ℃, and every ton of hot-melt manganese-silicon alloy slag The heat content is about 1.8GJ. The heat is consumed during the water quenching process, and it needs to be heated again when it is melted again, resulting in the loss of heat energy and excessive consumption of resources; 3. The manganese-silicon alloy slag after water quenching is light Porous structure, manganese-silicon alloy slag with porous structure has a limited application range after crushing, and can only be used in some places that require lightweight aggregates
[0004] While the manganese-silicon alloy slag is directly cooled and solidified naturally, it will form such as figure 2 The vitreous body shown is relatively brittle and has a smooth surface. It is added to the concrete as a concrete aggregate, and it is not easy to grout during the mixing process. It has poor adhesion to the cement and fine aggregate in the concrete, and the workability is not ideal; and, There are many needles and flakes produced during the glass breaking process, the pulverization rate is high, and it is difficult to separate from qualified products

Method used

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  • A method and application of using manganese-silicon alloy hot slag to prepare sand and gravel aggregate
  • A method and application of using manganese-silicon alloy hot slag to prepare sand and gravel aggregate
  • A method and application of using manganese-silicon alloy hot slag to prepare sand and gravel aggregate

Examples

Experimental program
Comparison scheme
Effect test

experiment example 1

[0050] Prepare C30 concrete according to the specifications, the addition amount of each component and the experimental conditions are as follows:

[0051] C30 concrete ratio and slump and expansion:

[0052]

[0053] Changes in the strength of C30 concrete:

[0054] age / d 3 7 28 Compressive strength / MPa 11.06 24.79 35.34

experiment example 2

[0056] Prepare C30 concrete according to the specifications, the addition amount of each component and the experimental conditions are as follows:

[0057] C40 Concrete Proportion, Slump and Expansion

[0058]

[0059]

[0060] Changes in the strength of C40 concrete:

[0061] age / d 3 7 28 Compressive strength / MPa 14.67 33.12 46.85

experiment example 3

[0063] Manganese-silicon alloy hot slag aggregates are prepared according to the method provided by the invention, wherein the particle size of the coarse aggregate is 5-25mm, the particle size of the fine aggregate is 5-0.15mm, and the cementitious material adopts 42.5 ordinary Portland cement and 95-grade mineral powder, water-reducing agent is polycarboxylate dry powder, prepared high-performance concrete, and tested its slump, expansion and compressive strength changes; among them, cementitious material, coarse aggregate, fine The amount of aggregate and water added is the added mass (kg) corresponding to each cubic concrete, and the unit of slump and expansion is mm.

[0064] Proportion of high performance concrete and slump and expansion:

[0065]

[0066] High Performance Concrete Strength:

[0067] age / d 3 7 28 Compressive strength / MPa 61.54 73.79 89.34

[0068] Through the above experimental example, it can be seen that the sandstone aggr...

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Abstract

The invention relates to a method for preparing sand and gravel aggregates by utilizing manganese-silicon alloy hot slag, adopting a thermal insulation mold body with an opening at the top and an overall trapezoidal tank structure and a thermal insulation cover capable of covering the opening as the mold; the production of manganese The liquid manganese-silicon alloy hot slag produced by the silicon alloy is poured into the mold body; the heat preservation cover is closed on the opening of the mold body, and the casting block is demoulded after standing for 12-36 hours; the prepared The pouring blocks are crushed in three stages to obtain crushed materials; the crushed materials are screened to remove particles and powders whose particle size does not meet the requirements, and finally coarse aggregates or fine aggregates are obtained; coarse aggregates or fine aggregates are put into the production line The sand and gravel aggregate suitable for concrete or mortar is prepared in the sand machine; the sand and gravel aggregate is prepared by the method of the present invention, which can effectively reduce the brittleness of manganese-silicon alloy slag, improve the surface roughness of the sand and gravel aggregate, and keep the concrete Or the mortar has good adhesion and can effectively achieve the secondary utilization of manganese-silicon alloy slag.

Description

technical field [0001] The invention belongs to the technical field of manganese-silicon slag treatment, and in particular relates to a method and application for preparing sand and gravel aggregate by using manganese-silicon alloy hot slag. Background technique [0002] Manganese-silicon alloy is a composite deoxidizer commonly used in steelmaking. Almost all steel types need to use manganese for deoxidation. Since 2018, the output of pig iron and crude steel in the country has shown positive growth, so the demand for manganese-silicon alloy remains high. Manganese-silicon alloy slag is a kind of blast furnace slag formed by water quenching the high-temperature slag discharged during the smelting process of manganese-silicon alloy. For every ton of manganese-silicon alloy produced, about 1.2-1.3 tons of manganese-silicon alloy slag is produced, and a large amount of solid waste Has become a major environmental polluter. On January 1, 2018, the "Environmental Protection Tax...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B20/04C04B20/02C04B18/14
CPCC04B20/026C04B20/02C04B20/04C04B18/144Y02W30/91
Inventor 莫军红乌鹏飞张素娴张思奇倪文杨佳庆张彦斌
Owner NINGXIA JIYUAN JUNTAI NEW MATERIAL TECH CO LTD