Heat insulation wall integral pouring material and construction method

A technology of thermal insulation wall and integral pouring, which is applied in the direction of solid waste management, sustainable waste treatment, climate sustainability, etc. It can solve the problems of decreased thermal insulation performance, high difficulty in engineering quality control, low compressive strength, etc., and achieves the goal of building The effect of reducing common quality problems, easy control of project quality, and increasing wall thickness

Inactive Publication Date: 2009-03-04
湖南江盛新型建筑材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the methods for thermal insulation of walls mainly include the following three categories: (1), attaching other thermal insulation materials to the outside or inside of the usual masonry wall, and the thermal insulation material can be thermal insulation mortar constructed by plastering process , It can also be various forms of thermal insulation boards constructed by pasting technology. They are currently the thermal insulation wall materials with the highest market share. The advantage of this type of product is lower cost; The difficulty is high. The strength of most of these products is below 0.3MPa, and the softening coefficient is low. After contact with water, the strength will drop significantly, and the thermal insulation performance will also drop significantly. In this type of project, tiles and stones will fall off and hurt people. Incidents are often seen in the newspapers, and its fire performance is also controversial in the construction engineering field; (2) The thermal insulation and decoration integrated panels that integrate thermal insulation and decorative functions are basically fixed by steel frames or similar mechanical installations On the outside of the building wall, this type of product has the advantage of good thermal insulation performance, but the disadvantage is that the cost is much higher than that of the (1) type of product, and it is only suitable for the insulation and decoration of a few high-end buildings. In China's existing economic conditions Such products will only serve as a minority in the field of building thermal insulation and energy saving for a long time; (3) use air expansion or increase the hollow rate of the block, or further fill the hollow part of the block with insulation materials to Reduce the density and thermal conductivity of the block itself, and then use this type of block to build a wall with thermal insulation performance. Among these products, the aerated block has better thermal insulation performance, but its strength is low and the water absorption rate is too high. , it is easy to cause the hollowing, cracking, falling off and water seepage of the decorative layer in the follow-up process.
Hollow products have good strength and no problem with water absorption, but the thermal insulation performance is difficult to meet the requirements. In relation to the situation that the country has higher and higher requirements for building energy conservation in the future, the technical problems of thermal insulation performance of this type of product have yet to be overcome.
[0003] CN 98207105 Chinese patent application discloses a prefabricated thermal insulation wallboard with a glass fiber mesh and anti-cracking mortar protective layer. Due to the large size of the wallboard, it is inconvenient to load, unload, hoist and transport, and the manufacturing process of the wallboard is relatively cumbersome. And although there are anti-crack measures in the gaps between the wall panels, there are still risks of cracking and water seepage
[0004] CN 2000610010495.1 Chinese patent application discloses a light-weight energy-saving thermal insulation wall material, which contains 22-26% sand. The product is a block with low compressive strength and a large difference in strength from subsequent process materials. And because it is a non-integral pouring material, there is a hidden danger of cracking in the joints of the block masonry, and once cracked, it will affect its anti-seepage and thermal insulation performance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Raw materials: 1000kg of binder cement, 5kg of expanded polystyrene particles for thermal insulation aggregate, 27kg of water reducing agent and 140kg of expansion agent as additives.

[0019] Preparation: Weigh the raw materials of each component respectively, put them into a dry powder mixer, stir evenly, and pack quantitatively, and it is ready (the preparation methods of the following examples are the same as this).

[0020] Construction: (1) Support the formwork on the construction surface of the building according to the requirements of the design documents, and apply a release agent to ensure that the mold cavity wall is tight; (2) Put the materials into the mixer, add 240kg of water, and stir evenly; ( 3) Pour the mixed material into the mold cavity, tamp it layer by layer, cure, remove the mold, and then maintain it to form an integral thermal insulation wall.

[0021] The thermal conductivity of the thermal insulation wall in this embodiment is 0.490W / (m·K), a...

Embodiment 2

[0023] Raw materials: 900kg of binder cement, 100kg of silica fume, 40kg of expanded polystyrene particles for thermal insulation aggregate, 120kg of expanded vitrified microbeads, 100kg of sepiolite fiber, 7kg of high-efficiency water reducing agent as the additive, and 1kg of short polyvinyl alcohol fiber .

[0024] Construction: (2) step adds 480 kilograms of water, all the same with embodiment 1.

[0025] The thermal conductivity of the thermal insulation wall in this embodiment is 0.110W / (m·K), and the compressive strength is 3.08MPa.

Embodiment 3

[0027] Raw materials: 720kg of binder cement, 280kg of zeolite powder, 300kg of thermal insulation aggregate expanded perlite, 6kg of early strength agent, 12kg of high-efficiency water reducing agent, 2kg of cellulose ether (thickening and water-retaining agent), and 70kg of high-efficiency expansion agent.

[0028] Construction: (2) step adds 400 kilograms of water, all the same with embodiment 1.

[0029] The thermal conductivity of the thermal insulation wall in this embodiment is 0.182W / (m·K), and the compressive strength is 3.10MPa.

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Abstract

The invention discloses an insulation wall body integral-casting material and a construction method thereof. The insulation wall body integral-casting material is characterized in that the ratio of a binder, an insulation aggregate and an additive is 1000:(5-5000):(0-300); the binder is a cement-based binder or a gypsum-based binder; the constitutes of the cement-based binder are 300-1000 parts of cement, 0-200 parts of silica fume, 0-400 parts of fly ash, 0-700 parts of slag powder, 0-300 parts of zeolite powder, 0-200 parts of ash-calcium powder and 0-40 parts of gypsum; the constituent of the gypsum-based binder is 1000 parts of gypsum; and the constituents of the insulation aggregate are 0-100 parts of expanded polystyrene granules, 0-1500 parts of expanded perlite, 0-1500 parts of expanded vermiculite, 0-1500 parts of expanded vitrified microspheres, 0-5000 parts of expanded ceramisite and 0-200 parts of sepiolite fibers. The invention also comprises the construction method. The wall bodies casted by the insulation wall body material have good insulating and thermal performances, higher strength, and good water resistance, crack resistance and permeability resistance performances, as well as good compatibility and good security towards the subsequent decorating process.

Description

technical field [0001] The invention relates to a thermal insulation wall material and a construction method thereof, in particular to an integral thermal insulation wall pouring material and a construction method thereof. Background technique [0002] At present, the methods for thermal insulation of walls mainly include the following three categories: (1), attaching other thermal insulation materials to the outside or inside of the usual masonry wall, and the thermal insulation material can be thermal insulation mortar constructed by plastering process , It can also be various forms of thermal insulation boards constructed by pasting technology. They are currently the thermal insulation wall materials with the highest market share. The advantage of this type of product is lower cost; The difficulty is high. The strength of most of these products is below 0.3MPa, and the softening coefficient is low. After contact with water, the strength will drop significantly, and the th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/14C04B16/08C04B14/18C04B14/20C04B22/06C04B22/14
CPCC04B28/02C04B2111/20C04B2111/343C04B28/14Y02W30/91C04B14/042C04B14/047C04B14/12C04B14/185C04B14/204C04B14/361C04B14/42C04B16/06C04B16/0666C04B18/067C04B18/08C04B18/146C04B20/004C04B22/008C04B22/143C04B2103/14C04B2103/22C04B2103/302C04B2103/304C04B2103/44C04B2103/46C04B2103/65C04B14/28
Inventor 谢新林刘晴沈静
Owner 湖南江盛新型建筑材料有限公司
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