Method for preparing lime raw material and SO2 by decomposing phosphogypsum from high sulphur refinery coke

A calcareous raw material, high-sulfur petroleum technology, applied in chemical instruments and methods, removal of sulfur compounds, solid wastes, etc., can solve the problems of increasing production costs, long sintering time at high temperature, and high production costs, reducing production costs, reducing Reaction temperature, the effect of reducing energy consumption

Inactive Publication Date: 2009-07-22
KUNMING UNIV OF SCI & TECH
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AI Technical Summary

Problems solved by technology

In the process of producing wet-process phosphoric acid by the dihydric method, 4 to 5 tons of phosphogypsum are produced for every ton of phosphoric acid produced. According to statistics, by the end of 2007, the annual discharge of phosphogypsum in the world reached more than 200 million tons, and China’s annual discharge of phosphorus Gypsum also reaches more than 20 million tons, while the comprehensive utilization rate is less than 10%
[0008] The above-mentioned method has the following disadvantages: (1) the reduction rate of calcium sulfate in phosphogypsum is not high; (2) the reduction and decomposition reaction of phosphogypsum raw meal and the firing reaction of cement clinker are set in one device to complete, resulting in high-temperature sintering The time is too long, which greatly increases the production cost
(3) SO in kiln gas 2 If the concentration is too low, the subsequent acid production process will be too long, which will further lead to high production costs

Method used

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  • Method for preparing lime raw material and SO2 by decomposing phosphogypsum from high sulphur refinery coke

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] First, take 1000 g of phosphogypsum powder that has been dried and ground to 100 mesh, and 100 g of 100 mesh high-sulfur petroleum coke, and mix them evenly, and then send them into the reduction and decomposition furnace. Heat the reduction and decomposition furnace, control the temperature at 1.150~1250°C, and the reduction and decomposition reaction time is 1 to 2 hours. Use the flue gas analyzer to continuously detect the volume content of sulfur dioxide in the furnace gas online to be 15~18%. SO 2 Provide qualified raw material gas for acid production process. After the reaction is completely stopped and heated, after natural cooling, the obtained solid product is taken out for analysis and calculation, and the decomposition rate of phosphogypsum is 96%, the desulfurization rate is 92%, and the calcium oxide content in the generated solid product is 51%, which can be directly used as limestone. Raw materials for the production of cement clinker.

Embodiment 2

[0036] First, take 1000g of 120-mesh phosphogypsum powder after drying and grinding, and 130g of 120-mesh high-sulfur petroleum coke, mix them evenly, send them into the reduction and decomposition furnace, heat the reduction and decomposition furnace, control the temperature at 1100~1200°C, and the reduction and decomposition reaction time is For 1 to 2 hours, use a flue gas analyzer to continuously detect the volume content of sulfur dioxide in the furnace gas online to be 16 to 19%, and the SO produced during the reaction 2 Provide qualified raw material gas for acid production process. After the reaction is completely stopped and heated, after natural cooling, the obtained solid product is taken out for analysis and calculation, and the decomposition rate of phosphogypsum is 97%, the desulfurization rate is 93%, and the calcium oxide content in the generated solid product is 57%, which can be directly used as limestone. Raw materials for the production of cement clinker. ...

Embodiment 3

[0038] First, take 1000g of 160 mesh phosphogypsum powder after drying and grinding, and 200g of 160 mesh high-sulfur petroleum coke, mix them evenly, send them into the reduction and decomposition furnace, heat the reduction and decomposition furnace, control the temperature at 1050~1100°C, and the reduction and decomposition reaction time is For 1 to 2 hours, use a flue gas analyzer to continuously detect the volume content of sulfur dioxide in the furnace gas online to be 17 to 21%, and the SO produced during the reaction 2 Provide qualified raw material gas for acid production process. After the reaction is completely stopped and heated, after natural cooling, the obtained solid product is taken out for analysis and calculation, and the decomposition rate of phosphogypsum is 98%, the desulfurization rate is 94%, and the calcium oxide content in the generated solid product is 60%, which can be directly used as limestone. Raw materials for the production of cement clinker. ...

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Abstract

The invention discloses a method for preparing a calcium carbonate raw material and SO2 by utilizing high-sulfur petroleum coke to decompose phosphogypsum, i.e., the high-sulfur petroleum coke with the carbon mass fraction higher than 80 percent and the sulfur mass fraction higher than 2 percent to 6 percent is used for reducing and decomposing the phosphogypsum to prepare burner gas with the SO2 volume percentage higher than or equal to 15 percent. The burner gas can be directly used as qualified virgin gas for the two-conversion and two-absorption acid-making technology so as to produce the solid product, CaO, with the mass fraction of higher than 50 percent, and can also be directly used as a chemical raw material, for instance, for making cement. No waste is generated in the process, the decomposition rate of the phosphogypsum is higher than or equal to 95 percent, and the desulphurization degree is higher than or equal to 90 percent. By utilizing the technology for decomposing the phosphogypsum, pretreatment is not required and the concentration of SO2 is stable in the burner gas. The content and the thermal value of carbon in the high-sulfur petroleum coke are comparatively high, and the contents of nitrogen and sulfur are higher than that of other fuels, thereby reducing reaction temperature, energy consumption and production cost, simultaneously, environment pollution is not generated and waste is changed into valuable. The utilization of components of the phosphogypsum is maximized during the technical process so as to solve the problem of realizing the harmlessness and sales of the phosphogypsum as 'dangerous waste'.

Description

technical field [0001] The invention relates to a method for reducing and decomposing phosphogypsum by using high-sulfur petroleum coke. The method uses two kinds of solid waste phosphogypsum and high-sulfur petroleum coke to prepare calcareous raw materials with a mass percentage of CaO greater than 50% and high-concentration SO 2 Furnace gas is used as raw material gas for acid production, and belongs to the field of environmental protection and chemical technology. Background technique [0002] As a by-product of the petrochemical industry, high-sulfur petroleum coke has high carbon content, low ash content, and high calorific value. The main element is carbon, accounting for more than 80 wt%, and the rest are hydrogen, oxygen, nitrogen, and sulfur. and metal elements. Petroleum coke has its unique physical, chemical and mechanical properties. It is the non-volatile carbon of the heating part. The indicators of volatile matter and mineral impurities (sulfur, metal compou...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01F11/02C01B17/58B09B3/00C04B7/34
Inventor 杨月红陈正贵欧根能宁平赵健蓉张慧娜方祖国
Owner KUNMING UNIV OF SCI & TECH
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