Method for extracting and separating bacitracin
A technology for bacitracin and bacteria removal, applied in the field of separation and extraction of bacitracin, can solve the problems of high price of organic solvents, volatile costs, environmental pollution, etc., and achieve the effects of protection from damage, improved yield and stable process
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Embodiment 1
[0024] 1. Filtration and centrifugation: pump the filtered bacitracin fermentation broth into a centrifuge for separation, and transfer the centrifugation fluid into a transfer storage tank as the raw material for the next step of ultrafiltration. (This step yield is greater than 98%).
[0025] 2. Ultrafiltration: Pump 100L of centrifugal liquid into the tubular ultrafiltration system for ultrafiltration and filtration, and continuously add pure water to dilute and rinse the concentrated solution to obtain ultrafiltration dialysate for removing residual mycelium, protein, sugar, pigment and other biological macromolecules And 150L ultrafiltration concentrate containing residual mycelium, protein, sugar, pigment and other biological macromolecules. The membrane material used for ultrafiltration is a ceramic membrane with a molecular weight cut-off of 5000. The working conditions are: normal temperature, inlet pressure 3.5bar, outlet pressure 2.0bar.
[0026] 3. Resin adsorptio...
Embodiment 2
[0031] 1. Filtration and centrifugation: the same as in Example 1.
[0032] 2. Ultrafiltration: Pump 100L of centrifugal liquid into the tubular ultrafiltration system for ultrafiltration and filtration, and continuously add pure water to dilute and rinse the concentrated solution to obtain ultrafiltration dialysate for removing residual mycelium, protein, sugar, pigment and other biological macromolecules And 150L ultrafiltration concentrate containing residual mycelium, protein, sugar, pigment and other biological macromolecules. The membrane material used for ultrafiltration is a ceramic membrane with a molecular weight cut-off of 10,000. The working conditions are: normal temperature, inlet pressure 4.5bar, outlet pressure 2.2bar.
[0033] 3. Resin adsorption and analysis: add resin to 150L ultrafiltration concentrate for static adsorption, wash the saturated resin with 20% methanol aqueous solution, and then analyze with 30% methanol solution to obtain 60L analysis soluti...
Embodiment 3
[0038] 1. Filtration and centrifugation: the same as in Example 1.
[0039] 2, ultrafiltration: same as embodiment two.
[0040]3. Resin adsorption and analysis: add resin to 150L ultrafiltration concentrate for static adsorption, wash the saturated resin with 20% methanol aqueous solution, and then analyze with 30% methanol solution to obtain 60L analysis solution; the resin used is D113.
[0041] 4. Concentration by vacuum rotary evaporation: Add 64L of bacitracin analysis solution into a vacuum rotary evaporator, evaporate under reduced pressure at 10-40Kpa, 30-60°C to remove ethanol, and obtain 15L of bacitracin concentrate with a titer of 3300u / ml. The resulting methanol is then purified for recycling.
[0042] 5. Extraction: Add 30L n-butanol to the 15L bacitracin concentrated solution to extract the layers, separate and remove the water phase, then remove the n-butanol through a vacuum rotary evaporator, add 2W / V% activated carbon to the organic phase for decolorizatio...
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