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Synthesis method and application method of medium and low temperature heat-expandable microspheres

A technology of expanded microspheres and synthesis methods, applied in the direction of adhesive types, nitrile copolymer adhesives, coatings, etc., can solve the problems of high investment cost, high equipment requirements, easy rupture of damaged parts, etc. The effect of increasing and decreasing density

Active Publication Date: 2016-08-24
SHANGHAI GOLD LION CHEM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although isobutane as a foaming agent can meet the current requirements of low-boiling foaming agents for expanded microspheres in the leather industry, isobutane as a foaming agent needs to be encapsulated into thermoplastic resins at lower temperatures or high pressures In the middle, the equipment requirements are relatively high, and the input cost is large
At the same time, since leather is composed of natural protein fibers tightly woven in three-dimensional space, the damaged part is usually the damage of the fiber. The surface of ordinary commercial expansion microspheres has no modification groups. After the repair, the microspheres, leather fibers and repair resin There is no force between them, after repeated use, the disabled parts are easy to break, exposing the original defects

Method used

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  • Synthesis method and application method of medium and low temperature heat-expandable microspheres
  • Synthesis method and application method of medium and low temperature heat-expandable microspheres
  • Synthesis method and application method of medium and low temperature heat-expandable microspheres

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] Add 120g acrylonitrile, 24g methacrylonitrile, 24g methyl methacrylate, 72g ethyl acrylate, 0.4g trimethylolpropane trimethacrylate, 30g isopentane, 0.3g benzoyl peroxide, A suspension polymerized oil phase is obtained.

[0060] Add 300g deionized water, 10g sodium chloride, 8g sodium hydroxide, 14g magnesium chloride hexahydrate successively, after stirring and reacting at room temperature for half an hour, add 3g of sodium lauryl sulfate solution (mass fraction is 1%), obtain The aqueous phase of the polymerization is suspended.

[0061] After mixing the above-mentioned oil phase and water phase, stir with a homogeneous dispersant machine at 7000 rpm in an ice-water bath for 5 minutes to obtain a suspension solution. The suspension solution was injected into a 1.0 L high-pressure reactor, and after the air was replaced by nitrogen, the reactor was pressurized to an initial pressure of 0.3 MPa; then reacted at 60°C for 20 hours. Then lower the temperature, release th...

Embodiment 2-12 and comparative example 1-5

[0064] 1) Using the same synthesis method as in Example 1, each component and reaction temperature are shown in Table 1-2

[0065] In Tables 1 and 2, AN: acrylonitrile, MAN: methacrylonitrile, MAA: methacrylic acid, MMA: methyl methacrylate, BA: butyl acrylate, HEA: 2-hydroxyethyl acrylate, MA: Methyl Acrylate, TMPTA: Trimethylolpropane Trimethacrylate, EDMA: Ethylene Glycol Dimethacrylate, HDDA: 1,6-Hexanediol Diacrylate, PEGDA: Polyethylene Glycol Diacrylate (average molecular weight 500), AIBN: 2,2'-azobisisobutyronitrile, BPO: benzoyl peroxide, LPO: lauroyl peroxide.

[0066] 2) Through the test experiment of particle size distribution characteristics and foaming performance, the thermal expansion microspheres were compared and analyzed

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Abstract

The present invention discloses a synthesis method of low-medium temperature thermal expansion microspheres. The synthesis method comprises: adding a foaming agent to a water system dispersion medium containing a dispersion stabilizer, carrying out suspension polymerization on a monomer mixture adopting an acetonitrile monomer and an olefin monomer as main materials to prepare a shell of a thermoplastic copolymer with a low glass transition temperature, and encapsulating the foaming agent into the shell to obtain the surface-functionalized thermally-foamable expansion microspheres, wherein the initial particle size of the expansion microspheres is 6-11 mum, the initial foaming temperature is low than 110 DEG C, and the concentrated foaming temperature is 110-135 DEG C. According to the present invention, the low-medium temperature thermal expansion microspheres can be adopted as the filler or the foaming agent so as to be well combined with the base resin; and after being heated, the coated acrylic resin polymer shell is softened, the liquid state alkane compound in the internal becomes the gas so as to expand, and the volume is expanded to 30-40 times the original volume so as to effectively achieve effects of filling, part difference reduction and density reduction, such that the lightweight on the leather and the synthetic leather is particularly and easily achieved, and good effects are provided for leather filling and mending.

Description

technical field [0001] The present invention relates to a thermally expandable microsphere, specifically a method for synthesizing a medium-low temperature expandable microsphere with a surface modification group, and the use of the microsphere as a filling and foaming agent. Compositions, and methods of application in the leather industry and beyond. Background technique [0002] Heat-expandable microspheres are tiny spherical plastic particles composed of a polymer shell and the gas wrapped in it. When heated to a certain temperature, the thermoplastic shell softens, the gas inside the shell expands, and the volume of the microsphere is Dozens of times the increase. Heat-expandable microspheres having a thermoplastic resin outer shell and a foaming agent sealed inside are generally called heat-expandable microcapsules. As the thermoplastic resin, generally, vinylidene chloride-based copolymers, acrylonitrile-based copolymers, and acrylate-based copolymers can be used. A...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J9/20C08F220/48C08F220/16C08F220/50C08F220/14C08F220/20C08F220/28C08F220/18C08J9/32C08L33/20C09D133/20C09J133/20
Inventor 林宏严建林
Owner SHANGHAI GOLD LION CHEM CO LTD
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